Garland Fryer S18 FS User Manual

INSTALLATION AND  
SERVICING MANUAL  
GARLAND  
S18-F AND S18-FS SERIES  
RESTAURANT FRYERS  
NRTL/C  
PLEASE READ ALL SECTIONS OF THIS MANUAL  
AND RETAIN FOR FUTURE REFERENCE.  
FOR YOUR SAFETY:  
DO NOT STORE OR USE GASOLINE  
OR OTHER FLAMMABLE VAPORS OR  
LIQUIDS IN THE VICINITY OF  
THIS OR ANY OTHER  
THIS PRODUCT HAS BEEN CERTIFIED AS  
COMMERCIAL COOKING EQUIPMENT AND  
MUST BE INSTALLED BY PROFESSIONAL  
PERSONNEL AS SPECIFIED.  
APPLIANCE  
INSTALLATION AND ELECTRICAL CONNECTION  
MUST COMPLY WITH CURRENT CODES:  
IN CANADA - THE CANADIAN ELECTRICAL  
CODE PART 1 AND / OR LOCAL CODES.  
IN USA – THE NATIONAL ELECTRICAL CODE  
ANSI / NFPA – CURRENT EDITION.  
WARNING:  
IMPROPER INSTALLATION, ADJUSTMENT,  
ALTERATION, SERVICE OR MAINTENANCE  
CAN CAUSE PROPERTY DAMAGE, INJURY,  
OR DEATH. READ THE INSTALLATION,  
OPERATING AND MAINTENANCE  
INSTRUCTIONS THOROUGHLY  
ENSURE ELECTRICAL SUPPLY CONFORMS WITH  
ELECTRICAL CHARACTERISTICS SHOWN ON  
THE RATING PLATE.  
BEFORE INSTALLING OR  
SERVICING THIS EQUIPMENT  
Users are cautioned that maintenance and repairs must be performed by a Garland authorized service agent  
using genuine Garland replacement parts. Garland will have no obligation with respect to any product that has been  
improperly installed, adjusted, operated or not maintained in accordance with national and local codes or installation  
instructions provided with the product, or any product that has its serial number defaced, obliterated or removed,  
or which has been modified or repaired using unauthorized parts or by unauthorized service agents.  
The information contained herein, (including design and parts specifications), may be superseded and is subject  
to change without notice.  
GARLAND COMMERCIAL INDUSTRIES  
185 East South Street  
Freeland, Pennsylvania 18224  
Phone: (570) 636-1000  
GARLAND COMMERCIAL RANGES, LTD.  
1177 Kamato Road, Mississauga, Ontario L4W 1X4  
CANADA  
Phone: 905-624-0260  
Fax: (570) 636-3903  
Fax: 905-624-5669  
Part # P156 Rev 1 (12/03/09)  
© 2004 Garland Commercial Industries, Inc.  
 
TABLE OF CONTENTS  
IMPORTANT INFORMATION                                                                                    2  
DIMENSIONS AND SPECIFICATIONS                                                                     4  
Exterior Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
INTRODUCTION                                                                                                          5  
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5  
INSTALLATION                                                                                                             6  
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Siting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Rating Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6  
Appliances Equipped With Legs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Appliances Equipped With Casters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Electrical Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Single and Three Phase Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7  
MAINTENANCE AND CLEANING                                                                             8  
Thermostat Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
REPLACEMENT OF PARTS                                                                                         8  
Thermostat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8  
FAULT FINDING                                                                                                           9  
APPENDIX                                                                                                                   10  
Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10  
Part # P156 Rev 1 (12/03/09)  
Page 3  
 
DIMENSIONS AND SPECIFICATIONS  
North American (60 cycle) Electrical Loading:  
Nominal Amperes Per Line  
Total  
kW  
Model  
208V/3Ø  
240V/3Ø  
480V/3Ø  
208v/1Ø 240V/1Ø  
X
Y
Z
X
Y
Z
X
Y
Z
15  
21  
S18F  
S18SF  
12  
16  
58  
77  
50  
66.7  
34  
49  
34  
38  
34 28.9 28.9 28.9 15  
49 41.8 41.8 32.5 21  
15  
17  
Export (50 cycle) Electrical Loading:  
Nominal Amperes Per Line  
220/380V/ 240/415V/ 220/380/3Ø  
Total kW  
220/380V 240/415V  
240/415V/3Ø  
Model  
X
Y
Z
X
Y
Z
1Ø  
1Ø  
50  
S18F  
S18SF  
10.1  
13.4  
12  
16  
46.2  
61.1  
15.4 15.4 15.4 16.7 16.7 16.7  
66.7  
17.2 26.7 17.2 18.8 29.2 18.8  
Installation Clearances:  
DAIS Installation:  
Clearance to combustible surfaces  
Sides: 1(25mm) Rear: 1-1/2(38mm)  
FRYER  
NOTE:  
Many local codes exist, and it is the  
responsibility of the Owner and the Installer to comply  
with those codes.  
MAX  
Production Capacity (per hour)  
2-/12"  
[64mm]  
Model  
French Fries  
Frozen to Done  
50 lbs. /23kg  
S18F  
Frying area is 13(330mm) wide x 15-1/2(394mm) deep.  
Frozen to Done  
60 lbs./ 27kg  
S18SF  
34-1/2"  
[877mm]  
REAR  
ELECTRICAL  
CONNECTION  
43-3/4"  
[1111mm]  
6"  
[152mm]  
37-3/4"  
[959mm]  
28-7/8"  
[733mm]  
6"  
[152mm]  
18"  
[457mm]  
Frying area is 13" (330mm) wide x 15-1/2" (394mm) deep  
Page 4  
Part # P156 Rev 1 (12/03/09)  
 
DIMENSIONS AND SPECIFICATIONS continued  
Exterior Dimensions  
Model  
Height*  
Width  
Depth  
Weight  
S18-(F,SF)  
37-3/4(959mm)  
18(457mm)  
34-1/2(876mm)  
140Lb/64Kg  
* Height from front rail to floor  
NOTE: Height Dimensions specified with 6(152mm) legs.  
INTRODUCTION  
A qualified person must make the installation of these  
products in accordance with the local codes of the country of  
destination.  
The following instructions should be read carefully as the  
manufacturer can not be held responsible for any damage  
to property or persons caused by incorrect installation or  
operation of the equipment.  
Always follow these safety precautions when operating the  
fryer.  
General Information  
The unit must only be operated by qualified persons. DO  
NOT operate without reading this manual.  
1. Check the crate for possible damage sustained during  
transit. Carefully remove the unit from the crate and  
again check for damage. Any damage to the unit must be  
reported to the carrier immediately.  
DO NOT operate the product unless it has been properly  
installed and earthed.  
2. Any protective material covering stainless steel parts  
must be removed.  
DO NOT operate the product unless all service and access  
panels are in place and fastened properly.  
3. All fryers are shipped from the factory with legs or casters  
fitted unless specially ordered without.  
DO NOT attempt to repair or replace any part of this product  
unless all main power supplies have been disconnected.  
4. The type of voltage supply that the equipment was  
manufactured for at the factory is noted on the data plate  
and on the packaging. This type of supply must be used.  
WARNING: to avoid serious personal injury:  
Use extreme caution in setting up, operating and cleaning  
this product to avoid coming in contact with hot surfaces  
or hot oil. Suitable protective clothing should be worn to  
prevent the risk of burns.  
5. Do not remove permanently affixed labels, warnings  
or data plates from the appliance, for this may void  
approvals and creates a safety hazard.  
NOTE all warning labels and markings on the product,  
which call attention to further dangers and necessary  
precautions.  
Safety  
This manual pertains to fryers. The reader/operator must  
interpret its contents to applicable needs. If there is any  
question of interpretation of any of the literature pertaining  
to Garland fryers, please contact your Authorized Service  
Agency or our Customer Service Department at the phone  
number listed on the front of this manual.  
WARNING: this appliance must not be cleaned with a water  
jet.  
Part # P156 Rev 1 (12/03/09)  
Page 5  
 
INTRODUCTION continued  
When corresponding with the factory or equipment dealer  
regarding service problems or replacement parts, be sure  
to refer to the particular unit by the correct model number,  
including prefix and suffix letters and numbers and serial  
number. The rating plate affixed to the unit contains this  
information.  
Rating Plate  
For proper operation, the information on the data plate of  
the new equipment must match the electrical supply. The  
data plate is readily accessible, located on the inside of the  
cabinet door. It contains all of the pertinent information  
required by the installer.  
INSTALLATION  
The Garland S18 series deep fat fryer complies with the  
standards CSA C22.2 No. 109 – latest edition, the UL197 –  
latest edition and the NSF#4 – latest edition. The installation  
& connection of this appliance must comply with current  
codes. In Canada – the Canadian Electric Code Part 1 and in  
the USA – The National Electrical Code.  
CLEARANCE TO COMBUSTIBLE MATERIAL  
Location  
Top  
All Models  
*
Left Hand Side  
Right Hand Side  
Rear  
1(25mm)  
1(25mm)  
1.5(38mm)  
Combustible  
This equipment must be installed and adjusted by a  
competent person as required by the local electrical  
authorities. Failure to install appliances correctly could lead  
to prosecution. It is in your own interests and that of safety to  
ensure that the law is complied with.  
Type of Floor or Base  
* NOTE Equipment must be installed under a  
ventilation canopy  
Adequate clearance must be provided for servicing,  
ventilation & proper operation. The product must be kept  
free from combustible material.  
Unpacking  
1. Carefully remove the unit from the crate. All packing  
material must be removed from the unit. The protective  
material covering the stainless steel must be removed  
immediately after the unit is installed.  
Siting  
The fryer should be installed on a firm smooth and level floor  
designed to withstand the weight of the appliance and any  
ancillary equipment. (Refer to dimensions and specifications  
section for weights). Once in position check that the  
equipment is level, the fryer must be level front to back, side  
to side and diagonally. This leveling must be done with the  
unit under the hood and in it’s normal operational position.  
Adjust if necessary.  
2. Do not remove permanently affixed labels, warnings  
or data plates from the appliance, for this may void  
approvals and creates a safety hazard.  
Clearances  
The space in which the appliance is to be sited must include  
the minimum installation clearances to combustible surfaces  
as indicated in the following table.  
If the fryer is to be dais or cove mounted, the base on which  
it is to be set should be level. If it is not, the fryer must be  
shimmed to level.  
Page 6  
Part # P156 Rev 1 (12/03/09)  
 
INSTALLATION continued  
The supply entrance is located at the rear. The supply  
terminal block is accessible from the front. The electrical  
supply must be adequate for the voltage, phase & current  
marked on the rating plate.  
Appliances Equipped With Legs  
All Fryers are shipped from the factory with legs installed  
unless otherwise specified. When the fryer is specified for  
dais or cove mounting it is shipped less legs. Legs must be  
adjusted to a minimum height of 6(152mm) in order to  
comply with NSF standards.  
NOTE: A means of disconnection from the supply having  
a contact separation of at least 3 mm in all poles must be  
incorporated in the fixed wiring.  
Appliances Equipped With Casters  
This equipment is intended to be installed with fixed  
permanent wiring.  
1. The front casters on the unit are equipped with brakes to  
limit the movement of the fryer without depending on  
the electrical connection.  
WARNING: This appliance must be earthed.  
Single and Three Phase Connection  
2. A restraint can be attached to the unit near the electrical  
connection. If the restraint is disconnected be sure to  
reconnect it after the fryer has been returned to its  
original installed position.  
Unless otherwise noted all fryers are shipped from the  
factory for three phase connection. A wiring diagram is  
attached to the rear of each fryer. Visually check all the  
electrical connections. The fryer is wired at the factory  
as specified on the order. If it is necessary to change the  
phasing, refer to the wiring diagram.  
Ventilation  
The area in which the appliance is installed must be  
adequately ventilated to provide air for removal of steam,  
heat generated by the appliance, etc. These products are  
intended to be installed under a ventilation hood. The use  
of a mechanical extract system should be considered and  
conform to local codes.  
NOTE: SF 3 phase loads are unbalanced, see Appendix, rating  
plate or consult factory for more details.  
Commissioning  
Ensure all circuit breakers located in the lower compartment  
are set to theON(1) position.  
Proper operation of exhaust fans (proper speed, rotation and  
adjustment) is essential. In addition a make-up air system  
(HVAC) for the kitchen to supply fresh air is recommended.  
1. Ensure that all controls are in the off position and turn on  
the main electrical supply.  
Any ventilation system will break down if improperly  
maintained. The duct system, the hood, and the filters must  
be cleaned on a regular bases and kept clean.  
2. Operate the fryer in accordance with the operating  
instructions in the operating manual.  
Electrical Supply  
3. Check that the product functions correctly and that the  
voltage supply to the unit does not drop by more than  
5% when all sections are operated simultaneously.  
CAUTION: Prior to installation check the electrical supply  
to ensure input voltage and phase match the equipment  
voltage rating and phase. See data plate located inside of the  
cabinet door.  
When the operation has been check, hand the operating  
manual to the user or purchaser for retention and instruct  
them in the efficient and safe operation of the appliance.  
Part # P156 Rev 1 (12/03/09)  
Page 7  
 
MAINTENANCE AND CLEANING  
Regular servicing by a competent person is recommended to  
ensure the continued safe and efficient performance of the  
appliance.  
3. Check the temperature reading just when the control  
cyclesOFFas indicated by the cycle pilot lamp. If the  
temperature does not read within 15°F (8°C) of the dial  
setting, recalibrate as follows:  
Thermostat Calibration  
4. Carefully remove the thermostat dial, not disturbing the  
dial setting.  
WARNING: Turn off the electrical mains before commencing  
any service work.  
5. Hold the thermostat shaft steady and with a small flat  
blade screw driver, turn the calibration screw located  
inside the shaft clockwise to decrease the temperature  
and counter clock wise to increase the temperature.  
NOTE: Each 1/4 turn of the screwdriver will create a  
change of approximately 35° F (20° C).  
It is normal for an electromechanical thermostat to cycle  
with a 45° F - 50°F (25°C - 28°C). When checking calibration,  
allow the thermostat to cycle a minimum of two times.  
1. Place the thermocouple of the test instrument in the  
center of the tank 1(25mm) below the oil surface.  
6. Replace the thermostat dial and repeat steps 1 through 3  
to verify that correct adjustment has been made.  
2. Turn the thermostat dial to 325° F (163° C). In order to  
allow the oil temperature to stabilize, the control must be  
allowed to cycle twice before taking a test reading.  
REPLACEMENT OF PARTS  
WARNING: Turn off the electrical mains before commencing  
any servicing work.  
Indicator Lamps  
1. Remove the screws securing the front panel to the front  
rail and drop the panel.  
Thermostat  
2. Disconnect the supply wires to the lamp body and  
remove the faulty lamp.  
1. Remove the screws securing the front panel to the front  
rail and drop the panel.  
3. Reassemble in the reverse order.  
2. Disconnect the wires from the taps on the thermostat.  
3. Remove the dial from the thermostat and the screws  
securing the thermostat body to the control panel  
Heating Elements  
1. Tilt rotating element head up and remove the element  
terminal cover.  
4. Remove the wires from the thermostat terminals. Be sure  
to note which wire connects to which terminal on the  
thermostat.  
2. Disconnect the supply wires to the element.  
3. Remove the sealing connectors.  
5. Remove the thermostat sense bulb. Note the path of the  
capillary and install the new one in the same manner.  
4. Reassemble in the reverse order replacing the sealing  
connectors.  
6. Replace the faulty thermostat and reassemble in the  
reverse order.  
Page 8  
Part # P156 Rev 1 (12/03/09)  
 
FAULT FINDING  
FRYER DIAGNOSTICS  
POSSIBLE CAUSE  
PROBLEM  
SOLUTION  
Power indicator is on.  
Heating indicator comes on.  
Fryer recovering or heating unevenly.  
One or more circuit breakers are off.  
Switch circuit breakers to the “ON”  
position.  
One or more elements are defective.  
High temperature limit is tripped  
Replace Elements.  
Red indicator light is on.  
Fryer is not heating.  
Operating thermostat may be defective  
- Replace.  
Operating contractor may be defective  
- Replace  
Fryer will not start - green indicator  
does not come on.  
Red indicator light is not on.  
Power switch is defective  
Replace Power Switch  
Replace Contactor.  
Safety Contactor is defective  
Auxiliary contacts on the thermostat  
are defective.  
Replace operating thermostat.  
Oil temperature too hot or too cold.  
Thermostat is out of calibration.  
Calibrate or replace thermostat.  
Part # P156 Rev 1 (12/03/09)  
Page 9  
 
APPENDIX  
Wiring diagrams  
Page 10  
Part # P156 Rev 1 (12/03/09)  
 
Part # P156 Rev 1 (12/03/09)  
Page 11  
 
Page 12  
Part # P156 Rev 1 (12/03/09)  
 
Part # P156 Rev 1 (12/03/09)  
Page 13  
 
Page 14  
Part # P156 Rev 1 (12/03/09)  
 
Part # P156 Rev 1 (12/03/09)  
Page 15  
 
 

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