Black Decker Saw CD601 User Manual

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CD601  
CD602  
 
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3. Personal safety  
Intended use  
Your Black & Decker saw has been designed for sawing wood  
and wood products. This tool is intended for consumer use only.  
a. Stay alert, watch what you are doing and use common  
sense when operating a power tool. Do not use a power  
tool while you are tired or under the influence of drugs,  
alcohol or medication. A moment of inattention while  
operating power tools may result in serious personal injury.  
b. Use personal protective equipment. Always wear eye  
protection. Protective equipment such as dust mask,  
non-skid safety shoes, hard hat, or hearing protection used  
for appropriate conditions will reduce personal injuries.  
c. Prevent unintentional starting. Ensure the switch is in  
the off-position before connecting to power source  
and/or battery pack, picking up or carrying the tool.  
Carrying power tools with your finger on the switch or  
energising power tools that have the switch on invites  
accidents.  
d. Remove any adjusting key or wrench before turning  
the power tool on. A wrench or a key left attached to a  
rotating part of the power tool may result in personal injury.  
e. Do not overreach. Keep proper footing and balance at  
all times. This enables better control of the power tool in  
unexpected situations.  
f. Dress properly. Do not wear loose clothing or  
jewellery. Keep your hair, clothing and gloves away  
from moving parts. Loose clothes, jewellery or long hair  
can be caught in moving parts.  
Safety instructions  
General power tool safety warnings  
Warning! Read all safety warnings and all  
@
instructions. Failure to follow the warnings and  
instructions listed below may result in electric shock,  
fire and/or serious injury.  
Save all warnings and instructions for future reference.  
The term "power tool" in all of the warnings listed below refers  
to your mains operated (corded) power tool or battery  
operated (cordless) power tool.  
1. Work area safety  
a. Keep work area clean and well lit. Cluttered or dark  
areas invite accidents.  
b. Do not operate power tools in explosive atmospheres,  
such as in the presence of flammable liquids, gases  
or dust. Power tools create sparks which may ignite the  
dust or fumes.  
c. Keep children and bystanders away while operating  
a power tool. Distractions can cause you to lose control.  
g. If devices are provided for the connection of dust  
extraction and collection facilities, ensure these are  
connected and properly used. Use of dust collection can  
reduce dust-related hazards.  
2. Electrical safety  
a. Power tool plugs must match the outlet. Never modify  
the plug in any way. Do not use any adapter plugs  
with earthed (grounded) power tools. Unmodified plugs  
and matching outlets will reduce risk of electric shock.  
b. Avoid body contact with earthed or grounded  
surfaces such as pipes, radiators, ranges and  
refrigerators. There is an increased risk of electric shock  
if your body is earthed or grounded.  
4. Power tool use and care  
a. Do not force the power tool. Use the correct power  
tool for your application. The correct power tool will do  
the job better and safer at the rate for which it was designed.  
b. Do not use the power tool if the switch does not turn it  
on and off. Any power tool that cannot be controlled with  
the switch is dangerous and must be repaired.  
c. Disconnect the plug from the power source and/or the  
battery pack from the power tool before making any  
adjustments, changing accessories, or storing power  
tools. Such preventive safety measures reduce the risk of  
starting the power tool accidentally.  
d. Store idle power tools out of the reach of children and  
do not allow persons unfamiliar with the power tool or  
these instructions to operate the power tool. Power  
tools are dangerous in the hands of untrained users.  
e. Maintain power tools. Check for misalignment or  
binding of moving parts, breakage of parts and any  
other condition that may affect the power tools  
operation. If damaged, have the power tool repaired  
before use. Many accidents are caused by poorly  
maintained power tools.  
c. Do not expose power tools to rain or wet conditions.  
Water entering a power tool will increase the risk of  
electric shock.  
d. Do not abuse the cord. Never use the cord for carrying,  
pulling or unplugging the power tool. Keep cord away  
from heat, oil, sharp edges or moving parts. Damaged  
or entangled cords increase the risk of electric shock.  
e. When operating a power tool outdoors, use an  
extension cord suitable for outdoor use. Use of a cord  
suitable for outdoor use reduces the risk of electric shock.  
f. If operating a power tool in a damp location is  
unavoidable, use a residual current device (RCD)  
protected supply. Use of an RCD reduces the risk of  
electric shock.  
 
5
f. Keep cutting tools sharp and clean. Properly maintained  
cutting tools with sharp cutting edges are less likely to  
bind and are easier to control.  
g. Use the power tool, accessories and tool bits etc. in  
accordance with these instructions, taking into  
account the working conditions and the work to be  
performed. Use of the power tool for operations different  
from those intended could result in a hazardous situation.  
Further safety instructions for all saws  
Causes and operator prevention of kickback:  
u kickback is a sudden reaction to a pinched, bound or  
misaligned saw blade, causing an uncontrolled saw to lift  
up and out of the workpiece toward the operator;  
u when the blade is pinched or bound tightly by the kerf  
closing down, the blade stalls and the motor reaction  
drives the unit rapidly back toward the operator;  
u if the blade becomes twisted or misaligned in the cut, the  
teeth at the back edge of the blade can dig into the top  
surface of the wood causing the blade to climb out of the  
kerf and jump back toward the operator.  
5. Service  
a. Have your power tool serviced by a qualified repair  
person using only identical replacement parts. This will  
ensure that the safety of the power tool is maintained.  
Kickback is the result of saw misuse and/or incorrect operating  
procedures or conditions and can be avoided by taking proper  
precautions as given below.  
Additional power tool safety warnings  
a. Maintain a firm grip with both hands on the saw and  
position your arms to resist kickback forces. Position  
your body to either side of the blade, but not in line  
with the blade. Kickback could cause the saw to jump  
backwards, but kickback forces can be controlled by the  
operator, if proper precautions are taken.  
b. When the blade is binding, or when interrupting a cut  
for any reason, release the trigger and hold the saw  
motionless in the material until the blade comes to a  
complete stop. Never attempt to remove the saw from  
the work or pull the saw backward while the blade is  
in motion or kickback may occur. Investigate and take  
corrective actions to eliminate the cause of blade binding.  
c. When restarting a saw in the workpiece, centre the  
saw blade in the kerf and check that saw teeth are not  
engaged into the material. If saw blade is binding, it may  
walk up or kickback from the workpiece as the saw is  
restarted.  
d. Support large panels to minimise the risk of blade  
pinching and kickback. Large panels tend to sag under  
their own weight. Supports must be placed under the  
panel on both sides, near the line of cut and near the edge  
of the panel.  
e. Do not use dull or damaged blades. Unsharpened or  
improperly set blades produce narrow kerf causing  
excessive friction, blade binding and kickback.  
@
Warning! Additional safety warnings for saws  
a. Keep hands away from cutting area and the blade.  
Keep your second hand on auxiliary handle, or motor  
housing. If both hands are holding the saw, they cannot  
be cut by the blade.  
b. Do not reach underneath the workpiece. The guard  
cannot protect you from the blade below the workpiece.  
c. Adjust the cutting depth to the thickness of the  
workpiece. Less than a full tooth of the blade teeth should  
be visible below the workpiece.  
d. Never hold piece being cut in your hands or across  
your leg. Secure the workpiece to a stable platform.  
It is important to support the work properly to minimize  
body exposure, blade binding, or loss of control.  
e. Hold power tool by insulated gripping surfaces when  
performing an operation where the cutting tool may  
contact hidden wiring or its own cord. Contact with a  
"live" wire will also make exposed metal parts of the power  
tool "live" and give the operator an electric shock.  
f. When ripping always use a rip fence or straight edge  
guide. This improves the accuracy of cut and reduces the  
chance of blade binding.  
g. Always use blades with correct size and shape  
(diamond versus round) of arbour holes. Blades that  
do not match the mounting hardware of the saw will run  
eccentrically, causing loss of control.  
h. Never use damaged or incorrect blade washers or  
bolt. The blade washers and bolt were specially designed  
for your saw, for optimum performance and safety of  
operation.  
f. Blade depth and bevel adjusting locking levers must  
be tight and secure before making cut. If blade  
adjustment shifts while cutting, it may cause binding and  
kickback.  
g. Use extra caution when making a "plunge cut" into  
existing walls or other blind areas. The protruding blade  
may cut objects that can cause kickback.  
6
 
Safety instructions for circular saws with outer or inner  
pendulum guards and with tow guard  
- Risk of accidents caused by the uncovered parts of the  
rotating saw blade.  
a. Check lower guard for proper closing before each  
use. Do not operate the saw if lower guard does not  
move freely and close instantly. Never clamp or tie the  
lower guard into the open position. If saw is  
- Risk of injury when changing the blade.  
- Risk of squeezing fingers when opening the guards.  
- Health hazards caused by breathing dust developed  
when sawing wood, especially oak, beech and MDF.  
accidentally dropped, lower guard may be bent. Raise the  
lower guard with the retracting handle and make sure it  
moves freely and does not touch the blade or any other  
part, in all angles and depths of cut.  
Saw blades  
u Do not use blades of larger or smaller diameter than  
recommended. For the proper blade rating refer to the  
technical data. Use only the blades specified in this  
manual, complying with EN 847-1.  
b. Check the operation of the lower guard spring. If the  
guard and the spring are not operating properly, they  
must be serviced before use. Lower guard may operate  
sluggishly due to damaged parts, gummy deposits, or a  
build-up of debris.  
u Warning! Never use abrasive wheels.  
Safety of others  
c. Lower guard should be retracted manually only for  
special cuts such as "plunge cuts" and "compound  
cuts". Raise lower guard by retracting handle and as  
soon as blade enters the material, the lower guard  
must be released. For all other sawing, the lower guard  
should operate automatically.  
d. Always observe that the lower guard is covering the  
blade before placing saw down on bench or floor. An  
unprotected, coasting blade will cause the saw to walk  
backwards, cutting whatever is in its path. Be aware of the  
time it takes for the blade to stop after switch is released.  
u Warning! Wear ear protection when using this tool.  
u This appliance is not intended for use by persons  
(including children) with reduced physical, sensory or  
mental capabilities, or lack of experience and knowledge,  
unless they have been given supervision or instruction  
concerning use of the appliance by a person responsible  
for their safety.  
u Children should be supervised to ensure that they do not  
play with the appliance.  
Vibration  
The declared vibration emission values stated in the technical  
data and the declaration of conformity have been measured in  
accordance with a standard test method provided by  
EN 60745 and may be used for comparing one tool with  
another. The declared vibration emission value may also be  
used in a preliminary assessment of exposure.  
Additional safety instructions for all saws with riving knife  
a. Use the appropriate riving knife for the blade being  
used. For the riving knife to work, it must be thicker than  
the body of the blade but thinner than the tooth set of the  
blade.  
b. Adjust the riving knife as described in this instruction  
manual. Incorrect spacing, positioning and alignment can  
make the riving knife ineffective in preventing kickback.  
c. Always use the riving knife except when plunge  
cutting. Riving knife must be replaced after plunge  
cutting. Riving knife causes interference during plunge  
cutting and can create kickback.  
d. For the riving knife to work, it must be engaged in the  
workpiece. The riving knife is ineffective in preventing  
kickback during short cuts.  
Warning! The vibration emission value during actual use of  
the power tool can differ from the declared value depending  
on the ways in which the tool is used. The vibration level may  
increase above the level stated.  
When assessing vibration exposure to determine safety  
measures required by 2002/44/EC to protect persons regularly  
using power tools in employment, an estimation of vibration  
exposure should consider, the actual conditions of use and the  
way the tool is used, including taking account of all parts of  
the operating cycle such as the times when the tool is  
switched off and when it is running idle in addition to the  
trigger time.  
e. Do not operate the saw if riving knife is bent. Even a  
light interference can slow the closing rate of a guard.  
Residual risks  
The following risks are inherent to the use of saws:  
- Injuries caused by touching the rotating parts  
Even with the application of the relevant safety regulations  
and the implementation of safety devices, certain residual  
risks cannot be avoided. These are:  
Labels on tool  
The following pictograms are shown on the tool:  
Warning! To reduce the risk of injury, the user must  
- Impairment of hearing.  
:
read the instruction manual.  
 
7
u Insert a screwdriver into the hole (16) to prevent the saw  
blade from rotating.  
Electrical safety  
u Securely tighten the blade retaining screw by turning it  
clockwise using the spanner (14) supplied.  
u Adjust the riving knife as described below.  
This tool is double insulated; therefore no earth wire  
is required. Always check that the power supply  
corresponds to the voltage on the rating plate.  
#
Warning! Whenever a new blade is fitted the saw blade guard  
should be checked to ensure that it can move freely.  
u If the supply cord is damaged, it must be replaced by the  
manufacturer or an authorised Black & Decker Service  
Centre in order to avoid a hazard.  
Removing and fitting a saw blade (fig. B)  
Caution! This method is for changing blades that do not  
contain a hole (16) for the purpose of locking the blade whilst  
fitting and removing.  
Features  
1. On/off switch  
2. Lock-off button  
3. Main handle  
Removing  
4. Secondary handle  
5. Mitre angle scale  
6. Locking knob for mitre angle adjustment  
7. Parallel fence  
u Set the depth of cut on the saw to 10mm.  
u Place a plank of wood on the floor, then place the saw  
onto the leading edge of the wood as shown in fig B to  
prevent the blade from turning.  
8. Shoe  
u Whilst applying firm pressure on the saw, loosen and  
remove the blade retaining screw (17) by turning it  
counterclockwise using the spanner (14) supplied.  
u Remove the outer washer (18).  
9. Saw blade  
10. Saw blade guard  
11. Riving knife  
12. Depth of cut scale  
13. Locking knob for depth of cut adjustment  
14. Spanner  
u Remove the saw blade (9).  
Fitting  
15. Saw dust outlet  
u Place the saw blade onto the inner washer (19), making  
sure that the arrow on the blade points in the same  
direction as the arrow on the tool.  
u Fit the outer washer (18) on the spindle, with the raised  
part pointing away from the saw blade.  
Assembly  
Warning! Before attempting any of the following operations,  
make sure that the tool is switched off and unplugged and that  
the saw blade has stopped.  
u Insert the blade retaining screw (17) into the hole loosely  
tighten by hand.  
u Place a plank of wood on the floor, then place the saw  
onto the leading edge of the wood as shown in fig B to  
prevent the blade from turning.  
Removing and fitting a saw blade (fig. A)  
Caution! This method for changing the blade is only for use  
with blades that contain a hole (16) for the purpose of locking  
the blade whilst fitting and removing.  
u Whilst applying firm pressure on the saw, securely tighten  
blade retaining screw (17) by turning it clockwise using the  
spanner (14) supplied.  
Removing  
u Insert a screwdriver into the hole (16) to prevent the saw  
blade from rotating.  
u Adjust the riving knife as described below.  
u Loosen and remove the blade retaining screw (17) by  
turning it counterclockwise using the spanner (14) supplied.  
u Remove the outer washer (18).  
Warning! Whenever a new blade is fitted the saw blade guard  
should be checked to ensure that it can move freely.  
u Remove the saw blade (9).  
Adjusting the riving knife (fig. C)  
The riving knife prevents the saw blade from jamming during  
rip sawing operations. The riving knife must be adjusted after  
replacing the saw blade.  
u Loosen the screw (20) holding the riving knife in position.  
u Position the riving knife (11) as shown.  
The distance between the toothed rim and the riving knife  
should be 2 - 3 mm.  
Fitting  
u Place the saw blade onto the inner washer (19), making  
sure that the arrow on the blade points in the same  
direction as the arrow on the tool.  
u Fit the outer washer (18) on the spindle, with the raised  
part pointing away from the saw blade.  
u Insert the blade retaining screw (17) into the hole.  
8
 
The height difference between the toothed rim and the lower  
end of the riving knife should be 2 - 3 mm.  
u Tighten the screw.  
u Insert the dust extraction adaptor (23) into the saw dust  
outlet (15).  
u Connect the vacuum cleaner hose to the adaptor.  
Fitting and removing the parallel fence (fig. D)  
The parallel fence is used to saw in a straight line parellel to  
the edge of the workpiece.  
Hints for optimum use  
u As some splintering along the line of cut on the top side of  
the workpiece cannot be avoided, cut on the side where  
splintering is acceptable.  
Fitting  
u Where splintering is to be minimised, e.g. when cutting  
laminates, clamp a piece of plywood onto the top of the  
workpiece.  
u Loosen the locking knob (21).  
u Insert the parallel fence (7) through the openings (22).  
u Slide the parallel fence into the desired position.  
u Tighten the locking knob.  
Accessories  
The performance of your tool depends on the accessory used.  
Black & Decker and Piranha accessories are engineered to  
high quality standards and designed to enhance the  
performance of your tool. By using these accessories you will  
get the very best from your tool.  
Removing  
u Loosen the locking knob (21).  
u Pull the parallel fence off the tool.  
Use  
This tool can be used in the right hand or the left hand.  
Maintenance  
Your Black & Decker corded/cordless appliance/tool has been  
designed to operate over a long period of time with a minimum  
of maintenance. Continuous satisfactory operation depends  
upon proper tool care and regular cleaning.  
Adjusting the depth of cut (fig. E)  
The depth of cut should be set according to the thickness of  
the workpiece. It should exceed the thickness by approx. 2 mm.  
u Loosen the knob (13) to unlock the saw shoe.  
u Move the saw shoe (8) into the desired position. The  
corresponding depth of cut can be read from the scale (12).  
u Tighten the knob to lock the saw shoe in place.  
Warning! Before performing any maintenance on corded/  
cordless power tools:  
u Switch off and unplug the appliance/tool.  
u Or switch off and remove the battery from the appliance/  
tool if the appliance/tool has a separate battery pack.  
u Or run the battery down completely if it is integral and then  
switch off.  
u Unplug the charger before cleaning it. Your charger does  
not require any maintenance apart from regular cleaning.  
u Regularly clean the ventilation slots in your appliance/tool/  
charger using a soft brush or dry cloth.  
Adjusting the mitre angle (fig. F)  
This tool can be set to mitre angles between 0° and 45°.  
u Loosen the locking knob (6) to unlock the saw shoe.  
u Move the saw shoe (8) into the desired position. The  
corresponding mitre angle can be read from the scale (5).  
u Tighten the locking knob to lock the saw shoe in place.  
Switching on and off  
u Regularly clean the motor housing using a damp cloth.  
Do not use any abrasive or solvent-based cleaner.  
u Regularly open the chuck and tap it to remove any dust  
from the interior (when fitted).  
u To switch the tool on, move the lock-off button (2) into the  
unlock position and squeeze the on/off switch (1).  
u To switch the tool off, release the on/off switch.  
Sawing  
Mains plug replacement (U.K. & Ireland only)  
If a new mains plug needs to be fitted:  
u Safely dispose of the old plug.  
u Connect the brown lead to the live terminal in the new plug.  
u Connect the blue lead to the neutral terminal.  
Warning! No connection is to be made to the earth terminal.  
Follow the fitting instructions supplied with good quality plugs.  
Recommended fuse: 13 A.  
u Always hold the tool with both hands.  
u Let the blade run freely for a few seconds before starting  
the cut.  
u Apply only a gentle pressure to the tool while performing  
the cut.  
u Work with the shoe pressed against the workpiece.  
Dust extraction (fig. G)  
An adaptor is required to connect a vacuum cleaner or dust  
extractor to the tool. The adaptor can be purchased from your  
local Black & Decker retailer.  
 
9
Protecting the environment  
EC declaration of conformity  
MACHINERY DIRECTIVE  
Separate collection. This product must not be  
disposed of with normal household waste.  
Z
%
Should you find one day that your Black & Decker product  
needs replacement, or if it is of no further use to you, do not  
dispose of it with household waste. Make this product  
available for separate collection.  
CD601/CD602  
Black & Decker declares that these products described under  
"technical data" are in compliance with:  
2006/42/EC, EN 60745-1, EN 60745-2-5  
Separate collection of used products and packaging  
z
allows materials to be recycled and used again.  
Re-use of recycled materials helps prevent  
environmental pollution and reduces the demand for  
raw materials.  
For more information, please contact Black & Decker at the  
following address or refer to the back of the manual.  
The undersigned is responsible for compilation of the technical  
file and makes this declaration on behalf of Black & Decker.  
Local regulations may provide for separate collection of  
electrical products from the household, at municipal waste  
sites or by the retailer when you purchase a new product.  
Kevin Hewitt  
Vice-President Global Engineering  
Black & Decker Europe, 210 Bath Road, Slough,  
Berkshire, SL1 3YD  
_
Black & Decker provides a facility for the collection and  
recycling of Black & Decker products once they have reached  
the end of their working life. To take advantage of this service  
please return your product to any authorised repair agent who  
will collect them on our behalf.  
United Kingdom  
04/10/2011  
You can check the location of your nearest authorised repair  
agent by contacting your local Black & Decker office at the  
address indicated in this manual. Alternatively, a list of  
authorised Black & Decker repair agents and full details of our  
after-sales service and contacts are available on the Internet  
Technical data  
CD601 TYPE 3 CD602 TYPE 3  
Input voltage  
Power input  
No-load speed  
Max. depth of cut  
Blade diameter  
Blade bore  
VAC 230  
230  
1,150  
5,500  
55  
170  
16  
W
1,100  
min-1 5,500  
mm 55  
mm 170  
mm 16  
mm 2.6  
kg 4.7  
Blade tip width  
Weight  
2.6  
4.7  
Level of sound pressure according to EN 60745:  
Sound pressure (LpA) 93.5 dB(A), uncertainty (K) 3 dB(A)  
Acoustic power (LWA) 104.5 dB(A), uncertainty (K) 3 dB(A)  
Vibration total values (triax vector sum) according to EN 60745:  
Vibration emission value (ah) 2.0 m/s2, uncertainty (K) 1.5 m/s2  
10  
 
Guarantee  
Black & Decker is confident of the quality of its products and  
offers an outstanding guarantee. This guarantee statement is  
in addition to and in no way prejudices your statutory rights.  
The guarantee is valid within the territories of the Member  
States of the European Union and the European Free Trade  
Area.  
If a Black & Decker product becomes defective due to faulty  
materials, workmanship or lack of conformity, within 24 months  
from the date of purchase, Black & Decker guarantees to  
replace defective parts, repair products subjected to fair wear  
and tear or replace such products to ensure minimum  
inconvenience to the customer unless:  
u The product has been used for trade, professional or hire  
purposes;  
u The product has been subjected to misuse or neglect;  
u The product has sustained damage through foreign  
objects, substances or accidents;  
u Repairs have been attempted by persons other than  
authorised repair agents or Black & Decker service staff.  
To claim on the guarantee, you will need to submit proof of  
purchase to the seller or an authorised repair agent. You can  
check the location of your nearest authorised repair agent by  
contacting your local Black & Decker office at the address  
indicated in this manual. Alternatively, a list of authorised  
Black & Decker repair agents and full details of our after-sales  
service and contacts are available on the Internet at:  
Please visit our website www.blackanddecker.co.uk to  
register your new Black & Decker product and to be kept up to  
date on new products and special offers. Further information  
on the Black & Decker brand and our range of products is  
 
11  
TYP.  
CD601 - CD602  
1-2-3  
36  
37  
43  
38  
39  
44  
41  
42  
7
4
5
6
1
8
2
3
10  
69  
11  
12  
13  
17  
21  
73  
26  
45  
9
22  
20  
71  
16  
23  
70  
29  
1
48  
18  
19  
46  
14  
15  
3
30  
27 28  
24  
72  
47  
25  
50  
31  
74  
51  
33  
34  
35  
49  
53  
64  
63  
52  
62  
68  
32  
61  
65  
55  
54  
56  
58  
59  
66  
57  
67  
60  
 
11 - 10 - 11  
E13688  
 
13  
14  
 
ENGLISH  
Do not forget to register your product!  
Register your product online at www.blackanddecker.co.uk/productregistration or send your name, surname and product  
code to Black & Decker in your country.  
 
Australia  
Black & Decker (Australia) Pty. Ltd.  
20 Fletcher Road, Mooroolbark,  
Victoria, 3138  
Tel. 03-8720 5100  
Fax 03-9727 5940  
New Zealand  
Black & Decker  
5 Te Apunga Place  
Mt Wellington  
Tel. +64 9 259 1133  
Fax +64 9 259 1122  
Auckland 1060  
United Kingdom  
Black & Decker  
210 Bath Road  
Tel. 01753 511234  
Fax 01753 551155  
Helpline 01753 574277  
Slough, Berkshire SL1 3YD  
90580808 REV 0  
10/2011  
 

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