Precor Home Gym CW 113 User Manual

Assembly Guide  
CW-113  
 
CW-113 Assembly and Maintenance Guide  
Obtaining Service  
Important Safety Instructions  
For information about product operation or service,  
you can also find customer support numbers or a list of  
Precor authorized service centers.  
When using exercise equipment, basic precautions  
should always be taken, including the following:  
Read all instructions before assembling the  
CW-113. These instructions are written for your  
safety and to protect the unit.  
If you call or e-mail Customer Support, have the serial  
number available.  
Read each step in the assembly instructions and  
follow the steps in sequence. Do not skip ahead. If  
you skip ahead, you may learn later that you have  
to disassemble components and that you may  
have damaged the equipment which would void  
the Precor Limited Warranty.  
You can find the serial number printed on a label  
affixed to the CW-113. For future reference, write the  
serial number in the space provided below.  
Serial number: _______________________  
Assemble and operate the CW-113 on a solid,  
level surface. Locate the unit a few feet from walls  
or furniture to provide easy access.  
Do not allow children or those unfamiliar with its  
operation on or near the equipment. Do not leave  
children unsupervised around the unit.  
Use the equipment only for its intended purpose.  
Do not use accessory attachments that are not  
recommended by the manufacturer, as such  
attachments may cause injuries.  
Do not attempt to service the CW-113 yourself.  
The unit does not contain any user-serviceable  
parts.  
Important Safety Instructions  
page 3  
 
CW-113 Assembly and Maintenance Guide  
Table of Contents  
Important Safety Instructions................................................................................................... 3  
Obtaining Service .................................................................................................................... 3  
Preparations................................................................................................... 5  
Unpacking the Equipment ....................................................................................................... 5  
Required Tools......................................................................................................................... 5  
Installation Requirements ........................................................................................................ 5  
Hardware Kit............................................................................................................................ 6  
1
2
Assembly Instructions .................................................................................. 7  
Open the Box .......................................................................................................................... 7  
Assemble the Unit ................................................................................................................... 8  
Assemble the Pads.................................................................................................................. 11  
Clean the Pads and Assembly ................................................................................................ 12  
Limited Warranty Statement .................................................................................................... 13  
Specifications ............................................................................................................. Back cover  
Table of Contents  
page 4  
 
CW-113 Assembly and Maintenance Guide  
Required Tools  
Installation Requirements  
Tools that you need to obtain before assembling the  
unit include:  
Follow these installation requirements when  
assembling the unit:  
Wire cutter or utility knife  
¾-inch open end wrench  
332-inch Allen wrench  
Review the Important Safety Instructions.  
Assemble the unit where it will be used.  
Install components in the sequence shown.  
1
Preparations  
The CW-113 parts are inspected before shipment.  
Each unit contains several pieces that require  
assembly.You will need to obtain adult assistance  
during the assembly process.  
Insert all fasteners in the same direction. For  
aesthetic purposes, insert all the fasteners in the  
same direction unless specified (in text or  
illustrations) to do otherwise.  
Leave room for adjustments. Tighten fasteners to  
keep the unit stable, but leave room for  
adjustments.  
Unpacking the Equipment  
When you open the box, carefully unpack the pieces  
and lay them on the floor near the location where you  
plan to use them.  
CAUTION: Be careful when you use a utility knife to  
remove the packaging material. Do not cut the  
upholstery or scratch the paint.  
If any items are missing, contact the dealer from whom  
you purchased the unit. For more information, refer to  
Obtaining Service.  
Preparations  
page 5  
 
CW-113 Assembly and Maintenance Guide  
Hardware Kit  
Fastener  
Qty  
Fastener  
Qty  
³⁄₈ x ¾-inch Buttonhead screw (A)  
12  
½-inch Washer (F)  
½-inch Lock nut (G)  
2
³⁄₈-inch Split washer (B)  
14  
1
³⁄₈ x 2¾-inch Buttonhead screw (C)  
2
2
⁵⁄₁₆ x 3-inch Buttonhead screw (H)  
4
³⁄₈-inch Washer (D)  
⁵⁄₁₆-inch Split washer (J)  
10  
10  
⁵⁄₁₆-inch Washer (K)  
⁵⁄₁₆ x 1¼-inch Buttonhead screw (L)  
6
½ x 5¼-inch Buttonhead screw (E)  
1
Preparations, continued  
page 6  
 
CW-113 Assembly and Maintenance Guide  
Assembly  
Instructions  
2
Handlebar  
Assembly of the CW-113 takes about 50 minutes to  
complete. If this is the first time you have assembled  
this type of equipment, plan on allowing more time.  
Roller Pads  
Thigh Pad  
Be careful to open boxes and assemble components in  
the sequence presented in thie manual.  
Back Pad  
Holder Assembly  
Open the Box  
Use wire cutters to open the box and remove packing  
materials.  
Back Adjustment  
The illustration shows how the CW-113 will look when  
you have completed its assembly. The callouts identify  
specific pieces.  
Back  
Support  
Stabilizer  
Main Frame  
Assembly Instructions  
page 7  
 
CW-113 Assembly and Maintenance Guide  
Assemble the Unit  
1. Attach the Main Frame to the Stabilizer using  
four ¾-inch buttonhead screws (A)  
four ³⁄₈-inch split washers (B)  
4 - ¾" buttonhead screws  
4 - split washers  
Spring Cushion  
Wrench tighten.  
Note: Make sure the wheels on the Stabilizer are  
positioned as shown in the illustration.  
2. Attach two Spring Cushions to the Main Frame  
using  
two 2¾-inch buttonhead screws (C)  
two ³⁄₈-inch split washers (B)  
two ³⁄₈-inch washers (D)  
Wrench tighten.  
2 - 2¾" buttonhead screws  
2 - washers  
3. Insert two Springs onto the Spring Cushions.  
2 - split washers  
2 - Spring Cushions  
4. Turn the Back Support over and attach the Back  
Adjustment to the Back Support using  
four ¾-inch buttonhead screws (A)  
four ³⁄₈-inch split washers (B)  
4 - ¾" buttonhead screws  
4 - split washers  
Wrench tighten.  
Assemble the Unit  
page 8  
 
CW-113 Assembly and Maintenance Guide  
5. Pull on the Adjustment Pin and slide the Back  
Adjustment through the Main Frame. Release the  
Adjustment Pin while it is aligned with the Back  
Adjustment middle hole.  
Note: Make sure the Springs slide onto the posts  
on the bottom of the Back Support  
Sleeve  
6. Slide the Sleeve through the Back Support. Align  
the holes and attach the Back Support to the Main  
Frame using  
one 5¼-inch buttonhead screw (E)  
two ½-inch washers (F)  
one ½-inch locknut (G)  
Wrench tighten using a ¾-inch open end wrench.  
1 - 5¼" buttonhead screw  
1 - sleeve  
2 - washers  
7. Attach the Holder Assembly to the Back Support  
using  
1 - locknut  
four ¾-inch buttonhead screws (A)  
four ³⁄₈-inch split washers (B)  
Wrench tighten.  
4 - ¾" buttonhead screws  
4 - split washers  
Assemble the Unit, continued  
page 9  
 
CW-113 Assembly and Maintenance Guide  
8. Slide the Roller Bar through Holder Assembly, and  
then place a Round Cap onto each end of the  
Roller Bar. Slide the Round Caps against the  
Holder Assembly.  
9. Slide a Roller Pad onto each end of the Roller Bar,  
followed by a Roller Cap. Place an Aluminum Cap  
on each end of the Roller Bar and tighten the set  
screws.  
Roller Bar  
10. Tighten the set screws at the end of the Holder  
Assembly to secure the Roller Bar, then insert the  
Square Cap into the Holder Assembly.  
11. Insert a Round Cap into each end of the  
Handlebar, and then slide the Handlebar through  
the Holder Assembly. Slide a Grip onto each end of  
the Handlebar, then secure the Handlebar to the  
Holder Assembly by tightening the set screws with  
3
a 32-inch Allen wrench.  
Assemble the Unit, continued  
page 10  
 
CW-113 Assembly and Maintenance Guide  
Assemble the Pads  
1. Attach the Back Pad to the Back Support using  
four 3-inch buttonhead screws (H)  
5
four 16-inch split washer (J)  
5
four 16-inch washers (K)  
Wrench tighten.  
2. Attach the Thigh Pad to the Back Support using  
six 1¼-inch buttonhead screws (L)  
5
six 16-inch split washers (J)  
5
six 16-inch washers (K)  
Wrench tighten.  
This completes the assembly of the CW-113.  
4 - 3" buttonhead screws  
4 - split washers  
4 - washers  
6 - 1¼" buttonhead screws  
6 - split washers  
6 - washers  
Assemble the Pads  
page 11  
 
CW-113 Assembly and Maintenance Guide  
Clean the Pads and Assembly  
To clean the pads moisten a clean, soft cloth in a mild  
solution of soap and water and wipe the pads  
thoroughly. Dry the pads with a clean, dry cloth.  
Use the same procedure to clean the Main Frame and  
plastic parts.  
Frequently vacuum the floor underneath the CW-113 to  
prevent the accumulation of dust and dirt. If necessary,  
use the Back Support to lift the front end and tip the  
CW-113 onto its wheels to roll it to a different location.  
Clean the Pads and Assembly  
page 12  
 
Limited Warranty  
Precor, Incorporated (PRECOR) will repair or replace any of the following components which are  
An individual purchasing PRECOR equipment in California for personal, family or household  
purposes has the right to have defective equipment serviced or repaired during the warranty period.  
The warranty period will be extended for the number of whole days that the equipment is out of the  
buyer’s hands for warranty repairs. If a defect exists within the warranty period, the warranty will not  
expire until the defect has been fixed. The warranty period will also be extended if the warranty  
repairs have not been performed due to delays caused by circumstances beyond the control of the  
buyer, or if the warranty repairs did not remedy the defect and the buyer notifies PRECOR or its  
authorized dealer or sales representative of the failure of the repairs within sixty (60) days after they  
were completed. If after a reasonable number of attempts, the defect has not been fixed, the buyer  
may return the equipment for a replacement or a refund subject, in either case, to deduction of a  
reasonable charge for usage. This time extension does not affect the protections or remedies the  
buyer has under other laws. Purchasers of PRECOR strength equipment have the right to bring an  
action at law or in equity to resolve disputes concerning or to enforce the provisions of this warranty.  
Some states do not allow the exclusion of limitations of incidental or consequential damages and/or  
limitation on how long an implied warranty lasts, so the above limitations or exclusions may not  
apply to all Customers. This warranty gives Customers specific legal rights; Customers may also  
have other rights which may vary from state to state.  
defective as to materials or workmanship for products manufactured and sold after June 1, 1990:  
ICARIAN & STRETCH CENTER:  
Lifetime:Structural Steel Framework  
FiveYears:  
Rotary Bearings, Weight Stacks, Pulleys, Guide Rods, Structural Moving  
Parts  
OneYear:  
Ninety Days:  
Cable, Linear Bearings, Springs  
Upholstery, Handgrips, All Other Items Not Listed  
Not withstanding the above, all warranties provided by PRECOR shall terminate upon transfer of  
ownership of the equipment by the original owner. PRECOR may require the Customer to affirm  
that he is the original owner of the equipment before providing warranty services. This warranty  
does not extend to any components which become defective due to abuse, misuse, or lack of  
proper maintenance or if the equipment under warranty has been modified or altered in anyway.  
The Customer seeking repair or replacement of defective equipment must notify PRECOR at the  
address set forth on the back cover of such defect, admit PRECOR authorized service  
representatives during normal business hours to effect repairs and pre-pay all defective equipment  
within thirty (30) days of its receipt of notice of the defect from a Customer or the equipment itself.  
THIS WARRANTY IS LIMITED TO REPAIR AND/OR REPLACEMENT OF DEFECTIVE  
EQUIPMENT. Except to the extent it is precluded from doing so in a particular state or other  
jurisdiction by applicable law. PRECOR DISCLAIMS ANY AND ALL OTHER WARRANTIES  
WHETHER EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED  
WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Moreover, if  
any damage or defect is caused by the transport carrier, such claims must be filed with the carrier  
at the time of delivery. PRECOR DISCLAIMS ANY AND ALL RESPONSIBILITY FOR SUCH  
DAMAGE OR DEFECT, NO DEALER, EMPLOYEE, SALES REPRESENTATIVE OR AGENT HAS  
ANY AUTHORITY TO MAKE ANY WARRANTIES OR REPRESENTATIONS CONCERNING  
PRECOR EQUIPMENT BEYOND THOSE SET FORTH IN THIS WARRANTY AND IN OTHER  
OFFICIAL PRECOR LITERATURE: AND PRECOR DISCLAIMS ALL RESPONSIBILITY FOR ANY  
SUCH UNAUTHORIZED WARRANTIES OR REPRESENTATIONS.  
Effective 27 November 2006  
P/N CW31973-102  
page 13  
 
CW-113 Assembly and Maintenance Guide  
Notes:  
page 14  
 
 
CW-113 Specifications  
Length: 64 inches (163 cm)  
Height: 39 inches (99 cm)  
Width: 30 inches (76 cm)  
Shipping weight: 131 lb (59.42 kg)  
Precor Incorporated  
20031 142nd Avenue NE  
P.O. Box 7202  
Woodinville, WA USA 98072-4002  
Precor is a registered trademark of Precor Incorporated.  
Specifications subject to change without notice.  
Copyright 2007 Precor Incorporated.  
NOTICE:  
Precor is widely recognized for its innovative, award winning designs of exercise equipment. Precor aggressively seeks U.S. and foreign patents for  
both the mechanical construction and the visual aspects of its product design. Any party contemplating the use of Precor’s product designs is hereby  
forewarned that Precor considers the unauthorized appropriation of its proprietary rights to be a very serious matter. Precor will vigorously pursue all  
unauthorized appropriation of its proprietary rights.  
CW-113 Assembly & Maintenance Guide CW33616-101  
Warranty Statement CW31973-102  
24 September 2007  
 

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