72-Inch Cabinet
Site Preparation and Installation Guide
AA1167-E1, First Edition
Federal Communications Commission (FCC) Radio
Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a commercial installation. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause
harmful interference, in which case the user will be required to correct the interference at
his own expense.
LSI Logic Corporation is not responsible for any radio or television interference caused by
unauthorized modification of this equipment or the substitution or attachment of
connecting cables and equipment other than those specified by LSI Logic Corporation. It is
the user’s responsibility to correct interference caused by such unauthorized modification,
substitution, or attachment.
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing
Equipment Regulations.
Cet appareil numérique de la classé A respecte toutes les exigences du Règlement sure le
matèriel brouilleur du Canada.
72-Inch Cabinet Site Preparation and Installation Guide
i
Revision Record
Date
July 2001
Revision
Affected Pages/Remarks
First Printing
First Edition
Part Number: AA1167-E1
ii
72-Inch Cabinet Site Preparation and Installation Guide
Contents
Dimensions and Weights ................................................................................................................ 6
Weights ....................................................................................................................................... 7
Power Requirements ..................................................................................................................... 10
Tools and Equipment .............................................................................................................. 15
Transportation Instructions ......................................................................................................... 21
72-Inch Cabinet Site Preparation and Installation Guide
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List of Figures
1 72-inch Cabinet .............................................................................................................................2
2 72-inch Cabinet with Command and Drive Modules ................................................................3
3 Cabinet Dimensions ......................................................................................................................6
4 Cabinet Area Requirements ..........................................................................................................8
5 72-Inch Cabinet AC Distribution ..............................................................................................11
6 Ladder-Attach Cable for a 72-Inch Cabinet ..............................................................................12
7 AC Power Cords and Receptacles ..............................................................................................13
8 Unpacking Instructions for a 72-inch Cabinet without a Stability Foot .................................17
9 Unpacking Instructions for a 72-inch Cabinet with a Stability Foot .......................................18
10 Incorrect and Correct Methods for Pushing the Cabinet .......................................................19
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72-Inch Cabinet Site Preparation and Installation Guide
List of Tables
1 Cabinet, Crate, and Module Weights .......................................................................................... 7
2 Environmental Requirements ...................................................................................................... 9
3 Power Requirements .................................................................................................................. 10
72-Inch Cabinet Site Preparation and Installation Guide
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72-Inch Cabinet Site Preparation and Installation Guide
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About this Site Preparation Guide
About this Site Preparation Guide
This document is intended for service technicians. It contains site preparation
requirements and instructions for installing a 72-inch cabinet. This document also
provides instructions for transporting the cabinet to another location. These instructions
assume that the reader is knowledgeable in computer system operation, maintenance, and
repair.
Customer Responsibilities
The following list describes some of the items and equipment you must provide, plus the
facility preparations you must complete before installing a 72-inch high rackmount
cabinet:
Provide a site drawing that shows the location of the following:
•
Equipment currently installed at the site and the area designated for the 72-inch
•
cabinet installation
Existing site wiring (power, signal paths, and lengths)
•
•
Equipment capable of generating electrical noise, electromagnetic interference, and
heat
Provide and install the following items:
•
Required communications cables, wall jacks, special connectors, and associated
•
hardware
Necessary power distribution boxes, conduits, grounds, lightning protection, and
•
Required auxiliary power or other equipment
•
Make building alterations necessary to meet wiring, environmental, and other site
•
requirements
Make sure all site construction, wiring, or other alterations meet applicable codes,
regulations, and laws (including, but not limited to, electrical, building, safety, and
health)
•
Provide necessary storage and service areas (see "Environmental Requirements" on
•
Provide floor coverings and environmental systems that limit or control electricity
build-up and discharge
•
72-Inch Cabinet Site Preparation and Installation Guide
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Cabinet Features
Industry Association (EIA) rails, which provide mounting holes for installing 19-inch wide
devices. The cabinet has four roller casters and four adjustable guides for moving and
leveling the cabinet during installation and relocation. Newer models of this cabinet have
interface cable access holes on the top and a removable stability foot that prevents the
cabinet from tipping when it is moved.
Standard
EIA Rails
Cable Access Holes
(not available on all
models)
Empty Cabinet
Removable Stability Foot
(not available on all models)
Populated Cabinet
Figure 1 72-inch Cabinet
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72-Inch Cabinet Site Preparation and Installation Guide
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Depending upon performance, capacity, and availability requirements, you can customize
the cabinet to meet your data storage needs. The cabinet contains two AC distribution
boxes and can support up to twelve command modules and drive modules. The command
module is a rackmount unit containing two array controllers, a battery, redundant cooling
fans and power supplies. Drive modules may contain up to fourteen drives, redundant fans
and power supplies, and either an array controller or Environmental Service Monitor
Figure 2 shows a typical configuration that includes five drive modules and one command
module mounted in the 72-inch rackmount cabinet. The cabinet is shipped with only the
bottom half filled to provide stability when shipping and moving the cabinet to the
installation site. The top half is filled with blank panels.
Figure 2 72-inch Cabinet with Command and Drive Modules
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Reference Documentation
The following documents contain additional information on command and drive
modules, their installation, and cabling schemes. These documents are listed chronological
order from newest to oldest, based on the month and year they were released.
Command Module and Drive Module Installation Guide, AP1154-E1, First Edition
•
(March 2001) – provides information and step-by-step instructions for installing
command modules (E3300, E4400, and E2400) and drive modules (E3300, FC-1 10x
and FC-1 14x) running SANtricity Storage Manager 7.10 software
Command Module Site Preparation Guide, CC1151-E1, First Edition (March 2001) –
provides information for preparing the building and equipment to install E3300 and
E4400 Command Modules running SANtricity Storage Manager 7.10 software
•
Command Module User Guide, CC1140-E1, First Edition (March 2001) – provides
•
information and step-by-step instructions for operating, upgrading, troubleshooting
and servicing E3300 and E4400 Command Modules running SANtricity Storage
Manager 7.10 software
Drive Module Site Preparation Guide, DF1153-E1, First Edition (March 2001) –
•
provides information for preparing the building and equipment to install drive
modules (E3300, FC-1 10x and FC-1 14x) and the E2400 Command Module running
SANtricity Storage Manager 7.10 software
Drive Module User Guide, DF1144-E1, First Edition (March 2001)– provides
•
information and step-by-step instructions for operating, upgrading, troubleshooting
and servicing drive modules (E3300, FC-1 10x and FC-1 14x) and the E2400 Command
Module running SANtricity Storage Manager 7.10 software
MetaStor E-Series, E4400 Command Module and E4400 Drive Module Installation
•
Guide, AP1008-E1, First Edition (May 2000) – provides information and step-by-step
instructions for installing E4400 command modules (4774) and E4400 Drive Modules
(FC-FC ESM) running SANtricity Storage Manager 7.01 software
MetaStor E-Series, E4400 Command Module and E4400 Drive Module Site Preparation
•
Guide, AP1010-E1, First Edition (May 2000) – provides information for preparing the
building and equipment to install E4400 command modules (4774) and E4400 Drive
Modules (FC-FC ESM) running SANtricity Storage Manager 7.01 software
MetaStor E-Series, E4400 Command Module User Guide, CC1012-E1, First Edition
•
(May 2000) – provides information and step-by-step instructions for operating and
servicing E4400 command modules (4774) running SANtricity Storage Manager 7.01
software
MetaStor E-Series, E4400 Drive Module User Guide, DF1014-E1, First Edition (May
2000) – provides information and step-by-step instructions for operating and servicing
E4400 Drive Modules (FC-FC ESM) running SANtricity Storage Manager 7.01 software
•
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72-Inch Cabinet Site Preparation and Installation Guide
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MetaStor CM2000 Command Module Installation Guide, J90981S-0999, Revision B,
•
Third Printing (March 2000) – provides information and step-by-step instructions for
installing CM2000 Command Modules containing 4766 controllers and running
SYMplicity Storage Manager (6.x) or SANtricity Storage Manager (7.00, 7.01, or 7.02)
software
MetaStor CM2000 Command Module User Guide, J91981S-0999, Revision B, Third
•
Printing (March 2000) – provides information and step-by-step instructions for
operating, upgrading, troubleshooting and servicing CM2000 Command Modules
containing 4766 controllers and running SYMplicity Storage Manager (6.x) or
SANtricity Storage Manager (7.00, 7.01, or 7.02) software
MetaStor DM2000 Drive Module Installation Guide, J23971S-0899, Revision E, Third
•
Printing (March 2000) – provides information and step-by-step instructions for
installing DM2000 Command Modules containing LVD-SE or LVD-LVD
Environmental Services Monitor (ESM) boards and running SYMplicity Storage
Manager (6.x) or SANtricity Storage Manager (7.00, 7.01, or 7.02) software
MetaStor DM2000 Drive Module User Guide, J22971S-0899, Revision E, Third
•
Printing (March 2000) – provides information and step-by-step instructions for
operating, upgrading, troubleshooting and servicing DM2000 Command Modules
containing LVD-LVD ESM boards and running SYMplicity Storage Manager (6.x) or
SANtricity Storage Manager (7.00, 7.01, or 7.02) software
MetaStor Command Module System Guide, J20971S-0999, Revision B, Second Printing
•
(March 2000) – provides information and step-by-step instructions for operating,
upgrading, troubleshooting and servicing command modules containing 3621 or 3702
controllers and running SYMplicity Storage Manager 6.x software
MetaStor Command Module Installation Guide, J21971S-0398, Revision B, Second
•
Printing (March 2000) – provides information and step-by-step instructions for
installing command modules containing 3621 or 3702 controllers and running
SYMplicity Storage Manager 6.x software
72-Inch Cabinet Site Preparation and Installation Guide
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Dimensions and Weights
Dimensions
foot:
Height:183 cm (72 in.)
•
•
•
Width: 56 cm (22 in.)
Depth: 91 cm (36 in.)
Figure 3 Cabinet Dimensions
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72-Inch Cabinet Site Preparation and Installation Guide
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Weights
The total weight depends on the type and quantity of modules installed in the 72-inch
command and drive modules. You can use these weights to estimate the total weight of
your system, based on the number of devices installed in the cabinet.
Remember, the cabinets are shipped with only the bottom half filled with modules. If you
order enough modules to fill the cabinet, they will be packed separately. In the United
States and Canada, the cabinet and modules are shipped in a padded van. Internationally,
the cabinet and modules are shipped in packing crates.
Table 1 Cabinet, Crate, and Module Weights
E4400
Command
Module
E4400
Drive
Module
Drive
Module2
Command
Module
Cabinet
Crate1
Empty
Empty
Maximum
Maximum
Maximum
Maximum
Unit
121.0 kg
97.0 kg
34.5 kg
39.3 kg
40.5 kg
40.0 kg
Weight
(267.0 lb)
(215.0 lb)
(76.0 lb)
(86.6 lb)
(89.0 lb)
(88.0 lb)
1 Add for international shipments only
2 Half-height drives
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Area Requirements
The floor area at the installation site must provide:
Enough stability to support the weight of the 72-inch cabinet and installed devices
•
•
•
Sufficient ventilation to provide a free flow of air to the cabinet. Air flow in the cabinet
is from the front to back.
Figure 4 Cabinet Area Requirements
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Environmental Requirements
Table 2 Environmental Requirements
Environment
Altitude
Requirements
Operating Range
Storage Range
Transit Range
Below Sea Level
Above Sea Level
Temperature
30.5 m (100 ft.)
30.5 m (100 ft.)
30.5 m (100 ft.)
3000 m
(9840 ft.)
3000 m
(9840 ft.)
12,000 m
(40,000 ft.)
Operating Range
Storage Range
Transit Range
Temperature
Range
10° C to 35° C
(50° F to 104° F)
15° C per hour
(31° F per hour)
20° C per hour
(42° F per hour)
10° C per hour
(21° F per hour)
15° C per hour
(31° F per hour)
20° C per hour
(42° F per hour)
Temperature Change
Relative Humidity
No Condensation
Dew Point
Operating Range
Storage Range
Transit Range
Maximum Allowed
20% to 80%
10% to 90%
5% to 95%
28° C (82° F)
10% per hour
Humidity Gradient
Noise
Steady/Non-Steady
6.8 bels
Configuration A
Normal Operation
65 dBA
Level
Component
Configuration B
Configuration C
1.62 kVA
1601 W
5467 Btu/hr
3.23 kVA
3202 W
10,934 Btu/hr
2.90 kVA
2866 W
9788 Btu/hr
LP Drives
Heat Dissipation1
1.69 kVA
1677 W
3.39 kVA
3354 W
3.02 kVA
2988 W
HH Drives
5727 Btu/hr
11,454 Btu/hr
10,205 Btu/hr
1 These are kVA, W, and Btu calculations for three configurations containing Low-Profile (LP) and Half-Height (HH)
drives, including:
Configuration A contains 1 command module and 5 drive modules
Configuration B contains 2 command modules and 10 drive modules
Configuration C contains 3 command modules and 8 drive modules
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Power Requirements
Table 3 Power Requirements
Unit/Component
Requirements
Domestic
250 VAC, 30 A
International
230 VAC, 32 A
AC Power
AC Plug
NEMA L6-30P, locking plug
6-30R, receptacle
IEC 309 locking plug
IEC 309 receptacle
Receptacle
Circuit Breaker
Voltage Range
Frequency
20 A
180 to 257 VAC
49 to 50.5 Hz or 59 to 60.6 Hz
220 VAC, 50/60 Hz
Current
(specified frequency)
Configuration A1
7.35 A
Configuration B1
14.70 A
Configuration C1
LP Drives2
13.16 A
Operational Current
Surge Current
HH Drives2
LP Drives
7.70 A
10.95 A
11.45 A
15.40 A
21.90 A
22.90 A
13.72 A
22.20 A
23.00 A
HH Drives
1 Power specifications for three configurations containing Low-Profile (LP) and Half-Height (HH) drives, including:
Configuration A contains 1 command module and 5 drive modules
Configuration B contains 2 command modules and 10 drive modules
Configuration C contains 3 command modules and 8 drive modules
2 LP drives are 1.0 inch tall; HH drives are 1.6 inches tall.
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AC Power Distribution
configuration ordered, each box supports either domestic or international units and
includes the following features:
One domestic plug (NEMA L6-30P, 30 A, 220 VAC) or one international plug (IEC 309,
30 A, 3-pin, 230 VAC)
•
One circuit breaker (20 A)
•
•
Two power outlets (IEC 320, 16 A, C-19, filtered individually for international and
domestic EMC compliance)
Support for up to 12 attachments per box (24 per cabinet) using two, ladder-attach
•
Figure 5 72-Inch Cabinet AC Distribution
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Power Box Cables
to a maximum of six devices. You may connect up to twelve 220/230 VAC devices to each
AC box for a maximum of twenty-four power attachments inside the cabinet.
Although the cabinet may not be fully populated when shipped, the 72-inch cabinet is
shipped with four, ladder-attach cables for easier expansion in the future. Each cable has
the following specifications:
Cable: 10 A per cable (1.67 A per connection if all are used)
•
•
•
•
Input Connector: IEC 320, C-19, 16 A, 250 VAC
Plugs: IEC 320, C-14, 10 A, 250 VAC
Ladder Step: 5.25 inches between connections
Cable Routing: Route cables between the mounting rails and side skins of cabinet
•
Figure 6 Ladder-Attach Cable for a 72-Inch Cabinet
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72-Inch Cabinet Site Preparation and Installation Guide
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Power Cords and Receptacles
The cabinet is shipped with two power cords: one for domestic use, the other for
international use. Each cord connects to an independent 24 A circuit breaker and an AC
distribution box. The AC distribution box has two outlets for connecting the power cords
250 VAC, 16 A, IEC 320-C19 Cord
To device
in cabinet
AC Distribution
Box Outlet
250 VAC, 30 A, NEMA L6-30 Cord
(Domestic)
230 VAC, 32 A, IEC 309 Cord
(International)
Figure 7 AC Power Cords and Receptacles
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Site Wiring and Power Considerations
The cabinet’s AC distribution boxes use common industrial wiring. Consider the following
site wiring and power source requirements:
AC power source. The AC power source must provide the correct voltage, current, and
frequency specified on the manufacturer’s name plate.
•
Earth ground. You must have an earth grounding conductor to the cabinet’s power
receptacles.
•
Circuit overloading. Make sure the power circuits and associated circuit breakers
•
provide sufficient power and overload protection. To prevent possible damage to the
AC distribution boxes and other components in the cabinet, isolate its power source
from large switching loads (such as air conditioning motors, elevator motors, and
factory loads).
Module power distribution. There are two accessory outlets inside the cabinet for
module power distribution. All units attached to these outlets must be auto-ranging
between 180 through 257 VAC, 50-60 Hz.
•
Power Interruptions. The 72-inch cabinet and its modules will withstand the following
applied voltage interruptions (with or without an integrated UPS):
•
Input transient: 50% of nominal voltage
•
Duration: one half cycle
•
Maximum frequency: once every ten seconds
•
Power Failures. After total power failure, the modules within the cabinet will
•
automatically perform a power-up recovery without operator intervention, once power
is restored.
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72-Inch Cabinet Site Preparation and Installation Guide
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Installation Instructions
Tools and Equipment
You will need the following tools and equipment to unpack and install a 72-inch cabinet:
Wrench (supplied in shipping crate) – to raise and lower the leveling glides
•
•
•
•
Shears – to cut the metal bands on the shipping crate
Forklift (optional) – to remove the cabinet from the shipping skid
Communication cables (optional)– additional cables to attach the cabinet to the host
72-Inch Cabinet Site Preparation and Installation Guide
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Unpacking and Moving the Cabinet
WARNING
Risk of bodily injury! The cabinet can weigh up to 636 kg (1420 lb) fully
loaded. Do not attempt to move the cabinet without a forklift or sufficient
help from others. Always push the cabinet from the front to prevent it
a ramp (with or without a forklift), remove drive modules from the upper
half of the cabinet to improve stability.
CAUTION
If you receive the cabinet and modules in extremely cold weather (below
32 F), leave them crated for at least 24 hours to prevent condensation.
°
This 24-hour stabilization period can be modified either up or down,
depending on the outside temperature at arrival.
The shipping crate provides built-in ramps and instructions for rolling the cabinet off of
the skid without the use of a forklift. Some models have a removable stability foot that
prevents the cabinet from tipping over when it is moved. You must attach the stability foot
to the front of the cabinet (at the bottom) before you move the cabinet. Figure 8 on page 17
shows the unpacking instructions included on the front side of the shipping crate for
methods for moving the cabinet. For your safety, follow all these instructions carefully.
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Cabinet without Stability Foot
Cabinet with Stability Foot
Figure 10 Incorrect and Correct Methods for Pushing the Cabinet
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Installing the Cabinet
The installation tasks you must perform depends on how you ordered the 72-inch cabinet
and its associated modules. In most cases, you will need to do some or all of the following:
1 Check the shipping contents list to make sure all equipment arrived at the site.
2 Move the cabinet to its final location. Once it is in position, lower the levelling glides
and level the unit as necessary.
3 Install all applicable host, host adapter boards, hubs, switches, and other devices on the
network. Route the appropriate interface cables to the cabinet.
4 Route the main power cords from the cabinet to the external power source (but do not
plug in yet).
5 If necessary, install applicable mounting hardware for rackmount units. Refer to kit
instructions.
6 Install all devices in cabinet (command modules, drive modules, etc.) Refer to
applicable installation instructions for each device.
7 Route and connect appropriate interface and power cables to devices in cabinet.
8 Plug in main power cord to cabinet and turn on power. Make sure that you power-up
all devices in the proper sequence.
9 Test all devices in the cabinet and on the SCSI bus or Fibre Channel network for error
free operation.
10 Install software and configure the drive modules and controller modules as necessary.
For installation and operation information on individual modules , software, or other
network components, refer to the user manuals shipped with each unit.
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Transportation Instructions
WARNING
Risk of bodily harm. Failure to follow this procedure could result in a
cabinet becoming very unstable up/down inclines or over uneven surfaces.
To maximize stability during the transportation of a 72-inch cabinet, the center of gravity
for the cabinet must be as close to the base as possible. For this reason, it is recommended
that you transport the unit with the upper half of the modules depopulated. All heavier
weighted components in the upper half of the cabinet should be taken out and transported
by static protective means. This includes drives, battery canisters, and controllers.
It is not necessary to remove components in the rear of the modules, such as power
supplies. These components will not disturb an optimal center of gravity. If the original
shipping boxes are available, these may serve as ideal transportation for these components.
Here are some guidelines to follow:
Make note of the Tray ID settings for the drive modules. It is imperative that the drives
•
be replaced in the exact slots from which they were removed. Make sure the drives are
in the same order during shipping and that the drives have been associated with the
proper Tray ID.
If any cables need to be disconnected, note the cable configuration for future assembly.
The module’s user guide will help by providing cabling diagrams.
•
Keep all components from the same modules together.
•
•
All components must be replaced to the same module and location. This will avoid
conflicts and data loss.
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