Kawasaki Power Hammer Rotary Tool User Manual

COMPONENT  
#840589  
ROTARY TOOL  
INSTRUCTION MANUAL  
THIS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY, OPERATION,  
MAINTENANCE AND STORAGE OF THIS PRODUCT. BEFORE USE, READ CAREFULLY AND  
UNDERSTAND ALL CAUTIONS, WARNINGS, INSTRUCTIONS AND PRODUCT LABELS. FAILURE TO DO  
SO COULD RESULT IN SERIOUS PERSONAL INJURY AND/OR PROPERTY DAMAGE.  
FOR CUSTOMER SERVICE  
POUR LE SERVICE APRÉS VENTE  
OU DU CONSOMMATEUR  
IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE  
PRODUCT, DO NOT RETURN THIS PRODUCT TO THE STORE. PLEASE CALL OUR CUSTOMER SERVICE  
DEPARTMENT AT 1-800-590-3723. BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION  
AVAILABLE: MODEL No., DATE PURCHASED AND STORE LOCATION. AN ALLTRADE  
REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU WOULD LIKE TO MAKE  
A SUGGESTION OR COMMENT, GIVE US A CALL OR EMAIL US AT: INFO@ALLTRADETOOLS.COM.  
YOUR FEEDBACK IS VITAL TO US.  
87-1904-60957  
KAWASAKI™ IS A TRADEMARK LICENSED BY KAWASAKI™  
MOTORS CORP., U.S.A., WHICH DOES NOT MANUFACTURE OR  
DISTRIBUTE THIS PRODUCT. CONSUMER INQUIRES SHOULD BE  
DIRECTED TO:  
PARA EL SERVICIO  
PARA EL CONSUMIDOR  
©COPYRIGHT 2006 ALLTRADE TOOLS, LLC.  
1431 VIA PLATA  
LONG BEACH, CA 90810-1462 USA  
1-800-590-3723  
Printed in China  
840589 – Electric Rotary Tool_Rev 12/21/06  
 
WORK AREA  
WARNING  
indicates a potentially hazardous  
situation which, if not avoided, could result in  
death or serious injury.  
Keep your work area clean and well lit.  
areas may cause accidents or injury.  
Cluttered work benches and dark work  
CAUTION  
indicates a potentially hazardous  
situation which, if not avoided, may result in  
minor or moderate injury.  
Do not operate power tools in explosive areas, such as in the presence of  
flammable liquids, gases or dust.  
Power tools create sparks which may ignite  
the dust or fumes.  
CAUTION  
used without the safety alert symbol  
Keep bystanders, children and visitors away while operating a power tool.  
Distractions can cause you to lose control.  
indicates a potentially hazardous situation which,  
if not avoided, may result in property damage.  
NOTE  
provides additional information that is useful  
ELECTRICAL SAFETY  
for proper use and maintenance of this tool. If a  
NOTE is indicated make sure it is fully understood.  
Double insulated tools are equipped with a polarized plug (one blade is  
wider than the other.) This plug will fit in a polarized outlet only one way. If  
the plug does not fit fully in the outlet, reverse the plug. If it still does not fit,  
contact a qualified electrician to install a polarized outlet. Do not change the  
IMPORTANT SAFEGUARDS  
plug in any way.  
grounded power cord and grounded power supply system.  
Double insulation eliminates the need for the three wire  
People with electronic devices, such as pacemakers, should consult their  
physician(s) before using this product. Operation of electrical equipment in  
close proximity to a heart pacemaker could cause interference or failure of  
the pacemaker.  
Avoid body contact with grounded surfaces such as pipes, radiators, ranges  
and refrigerators  
. There is an increased risk of electric shock if your body is  
grounded.  
Some dust created by grinding, drilling, sawing, sanding, and other  
construction activities contains chemicals known to the State of California to  
cause cancer, birth defects or other reproductive harm. Some examples of  
these chemicals are:  
Dont expose power tools to rain or wet conditions.  
tool will increase the risk of electric shock.  
Water entering a power  
Do not abuse the cord. Never use the cord to carry the tool or pull the plug  
from an outlet. Keep the cord away from heat, oil, sharp edges, or moving  
• Lead from lead-based paints.  
parts. Replace damaged cords immediately  
of electric shock.  
. Damaged cords increase the risk  
Crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
When operating the tool outside, use an outdoor extension cord marked  
Your risk from these exposures varies, depending on how often you do this type  
of work. To reduce your exposure to these chemicals: work in a well ventilated  
area, and work with approved safety equipment, such as dust masks that are  
specially designed to filter out microscopic particles.  
W-A” or W.”  
These cords are rated for outdoor use and reduce the risk of  
electric shock.  
Handling the power cord on corded products may expose you to lead, a  
chemical known to the State of California to cause cancer and birth defects  
or other reproductive harm.  
Wash hands after handling.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
4
 
PERSONAL SAFETY  
Maintain tools with care. Keep cutting tools sharp and clean.  
Properly main-  
tained tools with a sharp cutting edge are less likely to bind and are easier to  
control.  
Stay alert, watch what you are doing, and use common sense when operat-  
ing a power tool. Do not use tool while tired or under the influence of drugs,  
alcohol or medication.  
may result in serious personal injury.  
A moment of inattention while operating power tools  
Check for misalignment or binding of moving parts, breakage of parts, and  
any other condition that may affect the tool’s operation. If damaged, have the  
tool serviced before using.  
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves away from moving parts.  
jewelry or long hair can be caught in moving parts.  
Use only accessories that are recommended by the manufacturer for your  
Loose clothes,  
model.  
Accessories that may be suitable for one tool, may become hazardous  
when used on another tool.  
Avoid accidental starting. Be sure switch is off before plugging in  
. Carrying  
tools with your finger on the switch or plugging in tools that have the switch on invites  
accidents.  
SERVICE  
Tool service must be performed only by qualified repair personnel.  
Service or  
maintenance performed by unqualified personnel could result in a risk of injury.  
Remove adjusting keys or wrenches before turning the power tool ON.  
A wrench or a key that is left attached to a rotating part of the power tool may  
result in personal injury.  
When servicing a tool, use only identical replacement parts.  
Follow instructions  
in the Maintenance section of this manual. Use of unauthorized parts or failure to  
follow Maintenance Instructions may create a risk of shock or injury.  
Do not overreach. Keep proper footing and balance at all times.  
and balance enables better control of the power tool in unexpected situations.  
Proper footing  
Use safety equipment. Always wear eye protection.  
Dust mask, non-skid  
safety shoes, hard hat or hearing protection must be used for appropriate  
USE AND CARE  
SPECIFIC SAFETY RULES AND/OR SYMBOLS  
conditions.  
Hold tool by insulated gripping surfaces when perform-  
ing an operation where the cutting tool may contact hidden wiring.  
with a “live” wire will also make exposed metal parts of the tool live” and shock  
the operator.  
Contact  
TOOL USE AND CARE  
Use clamps or other practical ways to secure and support the workpiece to a  
stable platform.  
IMPORTANT SAFETY RULES FOR ROTARY TOOLS  
Holding the work by hand or against your body is unstable and  
may lead to loss of control.  
Do not force tool. Use the correct tool for your application.  
The correct tool  
Always wear safety goggles or eye protection when using this tool.  
Use a  
will do the job better and safer at the rate for which it is designed.  
dust mask or respirator for applications which generate dust.  
Do not use the tool if the power switch does not turn it ON” or OFF.  
Any tool  
Secure the material being worked on.  
Never hold it in your hand or across  
that cannot be controlled with the switch is dangerous and must be repaired.  
your legs. Unstable support can cause loss of control and injury.  
Disconnect the power cord plug from the power source before making any  
When using the Rotary Tool, always maintain a firm grip on the tool with both  
adjustments, changing accessories or storing the tool.  
Such preventive safe-  
hands.  
Never put your hands or feet in the cutting area. Do not grasp the tool  
ty measures reduce the risk of starting the tool accidentally.  
or place your hands too close to the bit. Keep your hands well away from the  
bit. Never reach underneath the tool while the bit is in motion. Do not use your  
legs or feet to stabilize the work piece.  
Store idle tools out of reach of children and other untrained persons.  
are dangerous in the hands of untrained users.  
Tools  
5
6
 
Always unplug the power cord before making any adjustments or attaching  
accessories  
If the bit becomes jammed in the workpiece, turn the tool off at the switch.  
Once all moving parts have come to a stop, unplug the tool and work the bit  
free.  
.
Be careful not to accidentally trip the power switch when setting the tool  
down or picking the tool up.  
Never lay the tool down until the motor has come to a complete standstill.  
A
running tool should not be left unattended.  
Always hold the tool by its insulated gripping surfaces when cutting in areas  
that may contain hidden live wiring.  
Never touch the collet or bit immediately after use.  
To prevent short circuits, clean the tool's vents regularly with compressed air.  
Do not alter or misuse tool.  
If the bit makes contact with a live wire,  
the metal parts of this tool may conduct enough electricity to seriously shock  
the user. Contact with a live” wire will make exposed metal parts of the tool live”  
and shock the operator. Do not cut or break into existing walls or other blind areas  
where electrical wiring may exist. If this situation is unavoidable, disconnect all fuses  
or circuit breakers feeding this worksite.  
This drill is not a dental tool.  
Do not use on the teeth of animals or humans.  
Check to see that keys and adjusting wrenches are removed from the Rotary  
SYMBOLS  
Tool before switching the tool ON.  
Keys or wrenches can fly away at high  
IMPORTANT:  
Some of the following symbols may be used on your tool. Please  
study them and learn their meaning. Proper interpretation of these symbols will  
allow you to operate the tool better and safer.  
velocity striking you or a bystander.  
Do not use the Rotary Tool if it has been damaged, left outdoors in the rain,  
snow, wet or damp environments, or immersed in liquid.  
Check the speed rating on all accessories.  
a higher speed than they were designed to handle.  
Accessories must never be run at  
SYMBOL  
NAME  
EXPLANATION  
Voltage (Potential)  
Current  
Frequency (Cycles per Second)  
Power  
Weight  
Type of Current  
Type of Current  
V
A
Hz  
W
Kg  
Volts  
Amperes  
Hertz  
When using wire or bristle brushes, always wear protective gloves and a  
face shield.  
These brushes should never be run at speeds greater than 15,000  
RPM.  
Watt  
Always run brushes at operating speed for a minute before using to eject  
loose wires and bristles.  
Kilograms  
Alternating Current  
Direct Current  
Be sure that the discharge is pointed away from you.  
Make sure no one is standing in front or in line with the brush.  
Do not apply heavy pressure to wire or bristle brushes.  
This will only cause  
damage and/or personal injury. Brushes work best when applied lightly.  
Do not use a wheel that may be damaged.  
Alternating or Direct Current Type of Current  
Earthing Terminal  
Class II Construction  
Minutes  
Seconds  
Diameter  
Grounding Terminal  
Denotes Double Insulation  
Time  
Time  
Size of Drill Bits,  
If the tool or wheel is dropped,  
install a new wheel before continuing. Avoid bouncing and snagging the wheel  
as this may lead to cracking or chipping.  
min  
s
Do not sand or grind near flammable materials.  
Handle sharp bits with care.  
Grinding Wheels, etc.  
Never place hands near the spinning bit.  
Never start the tool while bit is engaged in the material.  
No load speed  
Revolutions per Minute  
No-load Rotational Speed  
Revolutions, Surface Speed,  
Strokes, etc. per Minute  
.../min  
Always feed the bit into the material in the same direction that the chips are  
thrown.  
1,2,3, …  
Ring Selector Settings  
Speed, Torque or Position Settings  
7
8
 
FUNCTIONAL DESCRIPTION  
OPERATING INSTRUCTIONS  
5
Disconnect the power plug from the AC power source  
before any assembly, adjustments, or adding/removing accessories.  
Following this preventative step reduces the risk of the saw coming on acciden-  
tally and the risk of damage to the workpiece and injury to the operator.  
6
3
Never hold the tool near your face. Accessories like wire brushes or grinding  
wheels may come apart during use.  
2
1
5
4
Be careful not to cover the air vents with your hand. This  
will cause the motor to overheat.  
CONTROLS AND COMPONENTS:  
1. Trigger Switch  
2. Lock-On Button  
3. Collet  
This rotary tool is a multipurpose power tool. It is a drill, polisher, power brush,  
grinder, cutter, and sander all in one. This high-speed, low torque tool is easy to  
handle and accepts a wide range of accessories from polishers to router bits to wire  
brushes and grinding wheels. The high speed allows it to do jobs that low speed  
tools can't handle like engraving glass or cutting hardened steel.  
4. Cord  
5. Brushes  
6. Speed Control Dial  
Hold the tool in your hand and find your best grip.  
ASSEMBLY  
Never push on the tool. The high speed and the accessory, not the pressure on the  
tool, do the work.  
Always unplug power tool before changing accessories,  
changing collets or servicing.  
Practice by making passes on a scrap piece of material. This tool works best if you  
do the work in small increments, moving back and forth until you reach the desired  
result.  
To loosen collet nut, press the shaft lock button and rotate the shaft by hand  
until the lock engages the shaft preventing further rotation.  
OPERATING SPEEDS  
DO NOT ENGAGE LOCK WHILE THE ROTARY TOOL IS RUNNING.  
Never force a larger diameter shank into a collet. Always match the collet nut to  
the shank size of the accessory you plan to use.  
Speed is affected by voltage changes. If the incoming volt-  
age is reduced, it will slow the RPM of the tool, especially at the lowest setting.  
If the tool appears to be running slowly, increase the setting accordingly.  
Avoid excessive tightening of the collet nut when there is no bit inserted.  
The operating speed will vary depend-  
ing on the material and type of acces-  
sory you are using.  
KEYLESS  
CHUCK  
ASSEMBLY  
SPEED  
COLLET NUT  
CONTROL  
DIAL  
To find the right speed for your job,  
use a test piece of the material. Try  
various speeds until you find the one  
that is best for your project.  
COLLET  
SHAFT LOCK  
BUTTON  
9
10  
 
Brushes will wear with use and should be inspected periodically by qualified  
personnel.  
Rotary Tool Speed Settings  
Regularly clean the ventilation slots in your tool using only a soft brush or dry cloth.  
Medium  
20,000-25,000 RPM  
High  
29,000-33,000 RPM  
Slow  
8,000-12,000 RPM  
Never open the Rotary Tool case. Do not attempt to repair the Rotary Tool yourself.  
Opening the case will void your warranty.  
ACCESSORIES  
S
M
H
Use only accessories that are recommended by the manufacturer for your model.  
Accessories that may be suitable for one tool may become hazardous when used on  
another tool.  
Always attach grounded (3-prong) extension cords to grounded (3-hole) outlets.  
This product should be grounded. In the event of an electrical short circuit,  
grounding reduces the risk of electric shock by providing an escape wire for the  
electric current.  
This product is equipped with a cord having a grounding wire with  
an appropriate grounding plug. The plug must be plugged into an outlet that is prop-  
erly installed and grounded in accordance with all local codes and ordinances.  
If you are doing delicate woodcarving, polishing, buffing or any use which requires  
a wire brush, slow speeds of 15,000 RPM or less are best. Any material, like plas-  
tic, that melts at low temperatures should also be cut at low speeds.  
If you must use an extension cord, be sure that the gauge is large enough to carry  
the amount of current necessary for your power tool.  
If not, your tool may  
experience a loss of power, excessive voltage drop or overheating. The smaller the  
gauge number, the heavier the cord (see table below).  
If you are carving, routing, shaping or cutting glass, metal or hardwoods, higher  
speeds are necessary. Drilling should also be done at high speed.  
Softer metals, like aluminium, copper alloys, and tin may be cut at various speeds,  
depending on the type of cutting being done. A lubricant like wax should be used on  
the cutter to keep the cut material from adhering to the cutter teeth.  
RECOMMENDED SIZES OF EXTENSION CORDS 120 VOLT AC 60 HZ TOOLS  
TOOL CURRENT RATING  
CONDUCTOR SIZE IN A.W.G  
AMPERE  
3-6  
6-8  
8-10  
10-12  
12-16  
16-20  
10FT.  
18  
18  
18  
16  
25FT.  
18  
18  
18  
16  
50FT.  
18  
18  
18  
14  
100FT.  
If the tool is not performing the way you think it should, perhaps you are using the  
wrong accessory. Putting pressure on the tool will not help the performance.  
18  
16  
14  
14  
-
MAINTENANCE AND CLEANING  
14  
12  
12  
12  
12  
12  
Always UNPLUG the Rotary Tool from the power source  
before inspecting, performing any maintenance or cleaning.  
-
This Rotary Tool is lubricated before it leaves  
the factory.  
This lubrication should last for the life of the tool. No further  
lubrication is required.  
Use only mild soap and a damp cloth to clean the tool. Never let any liquid get inside  
the casing. Never immerse any part of the tool in a liquid. Always keep the ventila-  
tion openings clear.  
11  
12  
 
INSERTING/REMOVING ACCESSORIES  
BALANCING  
For best results, be sure to balance each accessory in the collet. Your tool’s high  
RPM makes imbalances easily detectable as a wobble while the tool is running. To  
balance an accessory:  
Always unplug rotary tool before changing accessories,  
changing collets or servicing. The tool could start unexpectedly, causing  
serious injury.  
1. Stop the tool.  
TO LOOSEN THE COLLET NUT:  
1. Press the shaft lock button. Rotate the shaft manually until the lock engages  
and prevents further rotation.  
2. Loosen the collet nut.  
3. Rotate the accessory 1/4 turn.  
4. Tighten the collet.  
5. Run the tool.  
Do not attempt to engage the shaft lock while the tool is  
running.  
6. Continue adjusting as needed. You will hear and feel when the accessory is  
properly balanced.  
2. If the collet nut has a hexagonal shape, use a wrench to loosen the collet nut by  
turning in the direction of the arrow labeled L in the illustration. The collet nut  
must be loose in order to insert or remove accessories.  
CONNECTING FLEXIBLE SHAFT TO TOOL  
FOR MODELS 840168 AND 840169:  
FLEXIBLE  
3. Remove the old accessory (if any) and install the new accessory, being sure to  
push it as far as possible into the collet.  
COLLET NUT  
SHAFT  
4. Tighten the collet nut by hand until snug.  
5. Finish tightening the collet by turning the wrench in the direction of the arrow  
labeled T in the illustration. Do not overtighten.  
COLLET  
COLLET SIZES  
Your rotary tool kit may have multiple collets to accommodate different accessories  
with varying shank sizes.  
Never bend the flexible shaft with a radius of less than 6” when operating.  
Please store the flexible shaft in the designated compartment of the tool box  
when not in use.  
TO CHANGE A COLLET:  
1. Loosen the collet nut as described above, then remove the collet nut.  
2. Remove the old collet.  
Not for use with router bits.  
Use with router bits with cause kickback.  
3. Insert the loose collet.  
1. Remove spindle nut and collet nut from the tool by turning them counterclockwise.  
2. Remove the collet from motor shaft.  
4. Tighten the collet nut as described above.  
Each collet has a series of rings on its shank that identify its size.  
• 1/32” – one (1) ring  
3. Insert flexible shaft inner cable into the motor shaft until the stopper touches  
the motor shaft.  
• 1/16” – two (2) rings  
4. Thread flexible shaft collet nut onto the motor shaft by turning it clockwise.  
Tighten with collet wrench.  
• 3/32” – three (3) rings  
5. Thread flexible shaft nut onto the tool housing by turning it clockwise.  
• 1/8” – no rings  
13  
14  
 
4. Slide the collet nut over the drive shaft and thread it onto the motor shaft by  
turning the collet nut clockwise. Tighten the collet nut using the collet wrench.  
DO NOT  
Only tighten flexible shaft nut finger tight.  
use  
pliers or wrench.  
5. Remove the right angle attachment adapter and collar from the right angle  
attachment by turning the collar counterclockwise.  
CHANGING COLLET AND ACCESSORIES IN FLEXIBLE SHAFT  
6. Fasten the angle attachment adapter and collar to the tool by turning the right  
angle attachment adapter clockwise.  
To change the collet or install an accessory in the flexible shaft, follow the same  
general procedure as for changing the collet and for installing accessories on the  
rotary tool. To lock the spindle, rotate the collet until the hole in the shaft is aligned  
with the hole in the flexible collar. Insert the L-key through the holes to lock the  
shaft.  
DO NOT  
Only tighten by hand.  
use pliers or wrench.  
7. Insert the end of the drive shaft into the hole in the right angle attachment.  
L-KEY  
Do not attempt to loosen or tighten the collet without  
locking the shaft as noted above. Damage to the flexible shaft with result.  
Rotate the right angle attachment collet nut as you push the  
right angle attachment onto the adapter until the square end of the drive shaft  
inserts into the matching square in the right angle attachment.  
INSTALLING RIGHT ANGLE ATTACHMENT  
FOR MODELS 840168 AND 840169:  
8. When drive shaft is fully engaged into the right angle attachment, lock the right  
angle attachment to the adapter by turning the adapter collar clockwise.  
DO NOT  
Only tighten by hand.  
use pliers or wrench.  
To change collet and accessories in the right angle attachment, use the same  
procedures as outlined for the flexible shaft.  
1. Remove spindle nut from the tool by turning it counterclockwise.  
2. Remove the collet nut and the collet from the motor shaft.  
3. Insert the short end of the drive shaft into the motor shaft until the stopper  
touched the shaft.  
15  
16  
 
ASSEMBLE ROTARY TOOL STAND  
TYPES OF ACCESSORIES  
FOR MODEL 840169:  
YOUR ROTARY TOOL MAY BE USED WITH THE FOLLOWING ACCESSORIES:  
The rotary tool stand is used to hold the rotary tool while using the flexible shaft.  
Sanding Bands:  
These small drum sanders help  
1. Insert the bottom end of the tool holder into the matching slots in the base of  
the stand.  
you shape and smooth surfaces in tight places.  
Replace bands when they become worn. Bands  
come in fine grades for finish and delicate work  
and coarse grades for heavier work. Sanding bands  
work best at lower speeds. Experiment with scrap  
material before working on an actual project. To  
use a sanding band, loosen the screw in the shank,  
slip the band onto the shank, then tighten the  
screw to secure the band.  
Rotate the tool holder to position the tool clamp to the  
right-hand side.  
2. Rotate tool holder 90° clockwise to  
lock it to the base.  
3. Pull out on the tool holder clamp lever  
to open the tool holder clamp.  
15°  
Brushes:  
Wire brushes are useful for cleaning  
4. Insert tool into the clamp from the top.  
and polishing metal, while bristle brushes are  
suitable for cleaning softer surfaces. As with all  
rotary tool accessories, you should let the  
speed do the work without applying excessive  
force. Use the bristle tips only without mashing  
the brush against the work piece as shown in  
the top part of the illustration on the right.  
RIGHT  
WRONG  
NEVER RUN BRUSHES AT SPEEDS ABOVE 15,000 RPM.  
The brush could eject bristles at high speed which could become embedded in  
your skin or which could cause other serious injury.  
Drill bits:  
High-speed steel drill bits are suitable for  
most drilling applications in wood, plastic, and thin  
metal. For ceramics, drywall, or other specialized  
applications, you will need to purchase an appropri-  
ate drill bit.  
Make sure the tool is fully inserted to the ridge in the tool  
body.  
5. Push the tool holder clamp lever toward the tool until it snaps into the place  
and firmly holds the tool in place.  
Cutting wheels:  
To prepare a cutting  
wheel for use, remove the screw in the  
center of the shank, mount the wheel,  
and replace the screw.  
For your convenience, accessories can be stored in the holes provided in the base  
of the stand.  
When the tool is left installed in the stand with the flexible shaft installed, hang the  
collet end of the flexible shaft in the slotted holder at the rear of the stand.  
17  
18  
 
Threaded-tip shanks:  
Threaded-tip shanks are  
used for felt polishing wheels. Shanks with a long  
threaded tip are used for pointed polishing wheels  
while shanks with short threaded tips are used for  
round felt polishing wheels. To install a felt polish-  
ing wheel, simply screw it onto the threaded  
shank.  
Failure to follow all the warnings for using attachments  
listed in the front of this manual could cause the cutting wheel to fragment,  
causing serious injury.  
Grinding stones:  
Use these stones  
for smoothing hard materials such as  
wood, plastic, and metal. Be sure not  
to allow the work piece to overheat  
as this can cause charring (wood),  
melting (plastic), or discoloration  
(metal). Aluminum oxide (red) acces-  
sories are best for wood, metals, and  
plastics, while silicon carbide (blue)  
accessories are best for very hard  
surfaces such as glass.  
Screw shanks:  
Screw shanks are used for  
mounting cutting wheels.  
Sanding band shanks:  
Sanding band shanks  
feature an expanding core that hold disposable  
bands securely. To contract the core to remove or  
install a band, loosen the screw. Tightening the  
screw expands the core.  
Cutting bits:  
Use cutting bits for shaping various  
materials. The smallest cutting bits are suitable for  
use in engraving.  
SPECIFICATIONS  
SPECIFICATIONS  
Polishing wheels:  
These accessories are useful for  
Voltage  
Rated Current  
No Load Speed  
120V  
1 A  
8000-33000 RPM  
60 Hz  
removing tarnish and weathering on metal and for pol-  
ishing plastics. They require a special shank with a screw  
tip. To prepare a polishing wheel, screw the felt onto the  
shank tip. Reverse to remove. Polishing grease can be  
used in small quantities to aid in polishing metal. Lower  
speeds are best for these accessories.  
OTHER CONSUMER DO-IT-YOURSELF (DIY) TOOLS  
Alltrade offers a full range of Kawasaki™ tools that make DIY jobs easy. If you would  
like further information on the following products, please contact Alltrade Customer  
Service Department at 1-800-590-3723.  
Router bits:  
An assortment of router  
bits is available for purchase from your  
hardware or home center retailer. These  
accessories carve patterns in wood and  
plastic that can be used for ornamental  
purposes or for joining (such as when  
cutting a dado).  
Angle Grinders  
Cordless Drills/Screwdrivers  
Impact Wrenches  
Sanders  
Reciprocating Saws  
Routers  
Rotary Tools  
Jigsaws  
Corded and Cordless Multi-Purpose Tools  
Wide Range of Accessories and more  
Circular Saws  
Collets:  
Collets of various sizes are used to accommo-  
date accessories with different-sized shanks. Refer to the  
section on Collet Sizes for instructions on changing the  
collet.  
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to determine whether any item or part is nonconforming and, if so, whether the  
item and/or part will be repaired and/or replaced. If the unit is repaired, new or  
reconditioned replacement parts may be used. If Alltrade chooses to replace  
the product, it may replace it with a new or reconditioned one of the same or  
comparable design. The repaired or replaced unit will be warranted under the terms  
of the remainder of the warranty period. Typically, a defective product that is  
returned within the first 30 days after the purchase date will be replaced; for items  
returned after the first 30 days and within the warranty period, covered defective  
parts not subject to normal wear and tear or other exclusions will be repaired or  
replaced, at Alltrade’s option. During the warranty period, Alltrade will be responsi-  
ble for the return shipping charges. Alltrade’s repair and/or replacement of any non-  
conforming item and/or part thereof shall constitute fulfillment of all  
obligations to the purchaser. Alltrade shall not be responsible or liable for any  
expense, including freight charges, or repairs made outside Alltrade’s facility, unless  
expressly agreed to by Alltrade in writing. Under no circumstances shall Alltrade  
bear any responsibility for loss of the unit, loss of time or rental, inconvenience,  
commercial loss or consequential damages.  
3 YEAR LIMITED WARRANTY  
Express and Exclusive Limited Warranty to Original Retail Buyer  
Alltrade Tools LLC (hereinafter "Alltrade") expressly warrants to the original retail  
purchaser of the accompanying KAWASAKI™ power tool and no one else all parts  
of the product (except those parts referred to below which are specifically exclud-  
ed from such warranty (see Exclusions)) to be free from defects in materials and  
workmanship for a period of three years from original date of purchase, except that  
such warranty with regard to the battery shall be for a period of two years from  
original date of purchase, unless the tool is used for commercial or rental  
purposes.  
SPECIAL WARRANTY NOTE FOR COMMERCIAL OR RENTAL USE:  
The above  
warranty for this Kawasaki™ power tool, including the battery, shall be effective for  
only 90 days from the original date of purchase if this tool is used for any  
COMMERCIAL OR RENTAL PURPOSE.  
The date of purchase shall be the date of shipment to the original purchaser, or the  
date the original purchaser took possession, custody or control of the product,  
whichever occurred first. This warranty shall be null and void if the product or any  
component thereof is modified or altered. This warranty does not apply to any  
other product and/or component thereof manufactured or distributed by Alltrade,  
and does not apply to products and/or components thereof designed, manufactured  
and/or assembled by others, for which Alltrade makes no warranties whatsoever.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON  
THE FACE HEREOF.  
Exclusions  
This warranty does not cover parts damaged due to normal wear, abnormal  
conditions, misapplication, misuse, abuse, accidents, operation at other than  
recommended pressures or temperatures, improper storage or freight damage.  
Parts damaged or worn by operation in dusty environments are not warranted.  
Failure to follow recommended operating and maintenance procedures also  
voids warranty.  
This limited warranty does not apply to accessory items such as drill bits,  
screwdriving bits, circular saw blades, jigsaw blades, grinding wheels, sanding  
sheets and other related items.  
Warranty Performance  
By purchasing the product, purchaser expressly acknowledges and agrees that their  
sole and exclusive remedy under this warranty shall be strictly limited to the repair  
or replacement of any covered nonconforming items or parts thereof provided that  
any such nonconforming item and/or part is promptly returned to Alltrade’s facility  
postage pre-paid and insured (address: ALLTRADE Warranty Claims & Repair,  
1431 Via Plata, Long Beach, CA 90810, Attn: Customer Service 1-800-590-3723)  
within the applicable warranty period, with a written request by purchaser that  
Alltrade repair and/or replace the nonconforming item and/or part. We recommend  
that you keep the original product packaging in the event you need to ship the unit.  
We suggest the package be insured against loss or in transit damage. When  
sending your product include your name, address, phone number, dated proof  
of purchase (or copy), and a statement about the nature of problem. Warranty  
coverage is conditioned upon purchaser furnishing Alltrade with adequate written  
proof that they are the original purchaser and of the original purchase date. Parts  
returned, freight prepaid and insured, to Alltrade’s facility (see above address) will  
be inspected and, at Alltrade’s option, repaired and/or replaced free of charge if  
found to be defective and subject to warranty. Alltrade retains the sole discretion  
DAMAGE TO THE PRODUCT RESULTING FROM TAMPERING, ACCIDENT, ABUSE,  
NEGLIGENCE, FAILURE TO FOLLOW INSTRUCTIONS, UNAUTHORIZED REPAIRS  
OR ALTERATIONS, DAMAGE WHILE IN TRANSIT TO OUR SERVICE FACILITY,  
USE OF UNAPPROVED OR IMPROPER ATTACHMENTS OR ACCESSORIES,  
COMMERCIAL AND RENTAL APPLICATIONS OR OTHER CAUSES UNRELATED TO  
PROBLEMS WITH MATERIAL OR WORKMANSHIP ARE NOT COVERED BY THIS  
WARRANTY.  
Alltrade will not be liable for the following: labor charges, loss or damage resulting  
from improper operation, maintenance or repairs made by other persons;  
pre-delivery services such as assembly, oil or lubricants, and adjustment;  
maintenance services that are normally required to maintain the product.  
The use of other than genuine Alltrade Repair Parts will void warranty.  
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Warranty Disclaimers  
DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT,  
WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL  
ALLTRADES AND/OR ITS REPRESENTATIVE(S)’ LIABILITY EXCEED THE PRICE OF  
THE PRODUCT. ANY AND ALL LIABILITY CONNECTED WITH THE USE OF  
THIS PRODUCT SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY  
PERIODS SPECIFIED ABOVE.  
EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES,  
GUARANTIES AND/OR REPRESENTATIONS. EXCEPT FOR THE LIMITED WARRANTY  
PROVIDED ABOVE, ALL OTHER EXPRESS WARRANTIES, GUARANTIES AND/OR  
REPRESENTATIONS BY ALLTRADE AND/OR ITS REPRESENTATIVE(S) REGARDING  
THE DESIGN, MANUFACTURE, PURCHASE, USE AND/OR OPERATION OF THE  
PRODUCT OR ANY COMPONENT THEREOF SOLD HEREUNDER, REGARDLESS OF  
WHETHER ANY SUCH WARRANTY, GUARANTY AND/OR REPRESENTATION,  
WRITTEN OR ORAL, ARISES BY OPERATION OF LAW AND/OR EQUITY AND/OR BY  
ANY ACT OR OMISSION OF ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE  
BUYER, ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE  
AND/OR ITS REPRESENTATIVES. PURCHASER KNOWINGLY AND WILLINGLY  
WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS, CLAIMS AND/OR  
CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON. PURCHASERS  
SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE.  
Limitations on Warranty Disclaimers  
Some states do not allow limitations on how long an implied warranty lasts  
and some states do not allow the exclusion or limitation of the incidental or  
consequential damages, so part or all of the above limitations or exclusions may not  
apply to you. This warranty gives you specific legal rights, and you may also have  
other rights which vary from state to state.  
If your product is not covered by this warranty, please call our Customer Service  
Department toll free at 1-800-590-3723 for general repair information and charges.  
EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES, INCLUDING THE  
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. NO WARRANTY, ORAL OR WRITTEN, OTHER THAN THE ABOVE  
WARRANTY IS MADE WITH REGARD TO THIS PRODUCT. ALL EXPRESS AND/OR  
IMPLIED WARRANTIES, GUARANTIES AND/OR REPRESENTATIONS BY ALLTRADE  
AND/OR ITS REPRESENTATIVE(S) REGARDING THE DESIGN, MANUFACTURE,  
PURCHASE, USE AND/OR OPERATION OF THE PRODUCT OR ANY COMPONENT  
THEREOF SOLD HEREUNDER, REGARDLESS OF WHETHER ANY SUCH WARRANTY,  
GUARANTY AND/OR REPRESENTATION, WRITTEN OR ORAL, ARISES BY  
OPERATION OF LAW AND/OR EQUITY AND/OR BY ANY ACT OR OMISSION OF  
ALLTRADE AND/OR ITS REPRESENTATIVE(S), OR THE PURCHASER, INCLUDING  
BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE  
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY EXPRESSLY  
EXCLUDED AND DISCLAIMED BY ALLTRADE AND/OR ITS REPRESENTATIVES.  
PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH  
WARRANTIES AND RIGHTS, CLAIMS AND/OR CAUSES OF ACTION ARISING  
THEREFROM OR BASED THEREON. PURCHASERS SOLE AND EXCLUSIVE  
REMEDY IS AS STATED ABOVE.  
Limitation Of Liability  
IN NO EVENT SHALL ALLTRADE AND/OR ITS REPRESENTATIVE(S) BE LIABLE FOR  
INDIRECT, INCIDENTAL, SPECIAL AND/OR CONSEQUENTIAL DAMAGES OF ANY  
KIND ARISING OUT OF OR RELATED TO, DIRECTLY OR INDIRECTLY, ANY BREACH  
OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) AND PURCHASER, ANY WARRANTY HEREUNDER,  
AND/OR THE EXISTENCE, DESIGN, MANUFACTURE, PURCHASE, USE AND/OR  
OPERATION OF ANY ITEM(S) SOLD HEREUNDER EVEN IF ALLTRADE AND/OR ITS  
REPRESENTATIVE(S) HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH  
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