KG 6407 WG/G
KG 6407 BG/G
KG 6407 XG/G
Cooker with gas oven and gas grill
Instructions for installation and use
Installation instructions
All instruction on the following pages must be carried out
by a competent person (corgi registered) in compliance
with gas safety (installation and use) regulation 1984.
Important: disconnect the cooker from the electrycity
and gas supply when any adjustment, etc.
HOOD
Min. 600mm.
Positioning
Important: this unit may be installed and used only in
permanently ventilated rooms according to the British
Standards Codes Of Practice: B.S. 6172/B.S. 5440, Par. 2
and B.S. 6891 Current Editions. The following requirements
must be observed:
a) The cooker should not be installed in a bed sitting room
with a volume of less than 20m3. If it is installed in a
room of volume less than 5m3 an air vent of effective
area of 110cm2 is required, if it is installed in a room of
volume between 5m3 and 10m3 a supplementary
airvent area of 50cm2 is required, while if the volume
exceeds 11m3 no airvent is required. However, if the
room has a door or a window vhich opens directly to
the outside no air vent is required even when the volu-
me is between 5m3 and 11m3.
b) During prolonged use of the appliance you may
consider it necessary to open a window to the outside
to improve ventilation.
c) If there are other fuel burning appliances in the same
room, B.S.5440 Part 2 Current Edition, should, be
consulted to determine the requisite air vent
requirements.
Fig. A
Connecting the gas
Fig. B
The cooker should be connected to the gas-suply by a
corgi registered installer. During installation of this product
it is essential to fit an approved gas tap to isolate the supply
from the appliance for the convenience of any subsequent
removal or servicing. Connection of the appliance to the
gas mains or liquid gas must be carried out according to
the prescribed regulation in force, and only after it is
ascertained that it is adaptable to the type of gas to be
used. If not, follow the instructions indicated in the
paragraph headed “Adaptation to different gas types”. In
the case of connection to liquid gas, by tank, use pressure
regulators that conform to the regulation in force. The gas
supply must be connected to the right of the appliance.
Be sure that the hose does not pass through the rear of
the cooker touching hot parts.
Important: make sure the supply pressure conforms with
the values shown in the table entitled “Caracteristics of
the burners and nozzles”.
When the cooker is installed between cabinets (recessed),
the gas connection must be effected by an approved
flexible hose with bayonet fitting (BS 669 Current Edition).
The gas inlet for the cookers is a threaded G 1/2 gas
female fitting.
Installation of the cooker
The cooker is prepared with protection degree against
excessive heating of type X, the appliance can therefore
be installed next to cabinets, provided the height does not
exceed that of the hob. If the cooker is placed touching
walls or sides of neighbouring cabinets, these must be
capable of withstanding a temperature rise of 60°C above
room temperature. Levelling feet supplied with the cooker,
can be fitted to the cooker to accomodate uneven floors.
See fitting instruction on feet packing. For a correct
installation of the cooker the following precautions must
be followed:
a) The cooker may be located in a kitchen, a kitonen/
diner or bed sitting room, but not in a bathroom or
shower room.
b) The furniture units next to the cooker, that is higher
than the working boards, must be placed at least
110 mm from the edge of the board. Curtains must not
be fitted immediately behind the cooker or within
110 mm. of the sides of the cooker.
Connecting the gas supply
To make the connection, a flexible hose should be used
corresponding to the current gas regulations which are:
•
the hose must never be at any point in its lenght in
contact with the “hot” parts of the cooker;
the hose must never be longer than 1.5 metre;
the hose must not be subject to any tension or torsional
stress and it must not have any excessively narrow
curves or bottlenecks;
•
•
c) The hoods must be installed according to the
requirements in the hood handbook.
•
•
the hose must be easy to inspect along its entire lenght
to check its condition;
the hose must always be in good condition, never
attempt to repair.
d) Wall cabinets may be fitted in line with the sides of the
base units, providing that the lower edge of the wall
cabinet is a minimum of 420 mm. above the worktop.
The minimum distance combustible material kitchen
units can be fitted directly above the worktop is 700
mm. (see Fig. A)
Important: the installation must comply with gas safety
(installation and use) regulations 1984. In all cases for the
above, by low, a qualified, corgi approved engineer must
be called for installation.
e) The wall in contact with the back of the cooker must
be of flameproof material.
f) The cooker is fitted with the a safety chain that must
be attached to a hook, secured to the wall behind the
appliance (see Fig. B).
3
Electrical Connection
If you are in any doubt about the electrical supply to your
machine, consult a qualified electrician before use.
Your appliance is now supplied with a 13 amp fused plug
that can be plugged into a 13 amp socket for immediate
use. Before using the appliance please read the
instructions below.
WARNING - THIS APPLIANCE MUST BE EARTHED.
THE FOLLOWING OPERATIONS SHOULD BE
CARRIED OUT BY A QUALIFIED ELECTRICIAN.
How to connect an alternative plug:
The wires in this mains lead are coloured in accordance
with the following code:
GREEN &
YELLOW
13 amp fuse
BROWN
Replacing the fuse:
When replacing a faulty fuse, a 13 amp ASTA approved
fuse to BS 1362 should always be used, and the fuse
cover re-fitted. If the fuse cover is lost, the plug must not
be used until a replacement is obtained.
CROSS-BAR
CORD GRIP
BLUE
Replacement fuse covers:
If a replacement fuse cover is fitted, it must be of the correct
colour as indicated by the coloured marking or the colour
that is embossed in words on the base of the plug.
Replacements can be obtained directly from your nearest
Service Depot.
BLUE
BROWN
"NEUTRAL" ("N")
"LIVE" ("L")
GREEN AND YELLOW "EARTH" ("E")
Disposing of the appliance:
When disposing of the appliance please remove the plug
by cutting the mains cable as close as possible to the
plug body and dispose of it as described above.
Removing the plug:
If your appliance has a non-rewireable moulded plug and
you should wish to remove it to add a cable extension or
to re-route the mains cable through partitions, units etc.,
please ensure that either:
Adaptation to the different types of gas
The cooker is supplied adjusted for natural gas
(methane).
To adapt the cooker to a type of gas which is different
from the one it was designed for the following operations
must be carried out:
-
the plug is replaced by a fused 13 amp re-wireable
plug bearing the BSI mark of approval
or:
-
the mains cable is wired directly into a 13 amp cable
outlet, controlled by a switch, (in compliance with BS
5733) which is accessible without moving the
appliance.
Important: disconnect the cooker from the electricity.
1) Replacement of nozzles and regulating air.
a) Upper burners
Please note: for appliances with a rating greater than 13
amp (eg: electric hob, double ovens and freestanding
electric cookers etc.) the mains cable must be wired into
a cooker output point with a rating of 45 amp. In this case
the cable is not supplied.
•
Remove grids, flame separator plates and burners from
the hob.
•
Loosen screws “A” (see Fig. C) remove bushes from
work top and lift the latter up.
•
•
Loosen screws “B” and lift the pipe “C” (Fig. D).
Unscrew the nozzles and replace them (see Fig. D)
with those suitable for the new gas as supplied with
the cooker in accordance with table 2.
Disposing of the plug:
Ensure that before disposing of the plug itself, you make
the pins unusable so that it cannot be accidentally inserted
into a socket.
Instructions for connecting cable to an alternative plug:
Important: the wires in the mains lead are coloured in
accordance with the following code:
•
To regulate the amount of air to the burner, adjust hose
“C” according to the values indicated in table 1, “Air
Regulation for Burners”. Once the adjustment is made,
fix hose “C” with the screw “B” (Fig. D).
Green & Yellow
Blue
Brown
- Earth
- Neutral
- Live
As the colours of the wires in the mains lead may not
correspond with the coloured markings identifying the
terminals in your plug, proceed as follows:
Connect Green & Yellow wire to terminal marked "E" or
or coloured Green or Green & Yellow.
A
B
A
Connect Brown wire to terminal marked "L" or coloured
Red.
Connect Blue wire to terminal marked "N" or coloured
Black.
C
B
B
If a 13 amp plug (BS 1363) is used it must be fitted with a
13 amp fuse. A 15 amp plug must be protected by a 15
amp fuse, either in the plug or adaptor or at the distribution
board.
Fig. C
Fig. D
4
b) Oven burner
Table 1
•
Remove the floor of the oven (Fig. E), unscrew screw
“A” holding the burner in place (Fig. F), lift and shift the
burner from the centering connector.
Regulating air "a" (mm)
Natural
Burner
Butane
Propane
Gas G20
Fast large
(Front right)
11
13
13
13
0
0
0
0
Fast
(Rear left)
Medium
(Rear right)
a
Medium
(Front left)
A
B
Oven burner
Grill burner
(Side A) 1 (Side B) 0
(Side A) 1 (Side A) 0
Fig. E
•
Loosen screw “B” and slide the air regulation hose,
making sure that it does not fall inside the burner hose
(Fig. F). For some typees of gas, the hose must be
turned upside down.
a
2) Minimum regulation
•
•
Unscrew the nozzle and replace it with that suitable
for the new gas as supplied with the cooker in
accordance with table 2.
To regulate the amount of air to the burner, use the
values indicated in table 1 “Air Regulation for Burners.”
Once the adjustment is made, fix hose “C” with the
screw “B” (Fig. F).
When installing the cooker make sure that the minimums
of al upper burners are duly regulated. Regulation of
minimus is essential when changing the type of gas.
a) Upper burners
•
Taking one burner at a time, switch on to the maximum
position.
•
Remove the knob, insert the special screwdriver into
the hole of the tap rod and slightly unscrew to regulate
the minimum (Fig. G). It the tap rod hasn’t the hole
insert a screwdriver into the hole of the facia panel
and slightly unscrew “S” screw to regulate the minimum
(Fig. G bis).
C
B
•
•
Then turn the tap to minimum position.
Rotate to the left to increase the flame and rotate to
the right o lower the flame.
D
Fig. G bis
A
Fig. F
c) Grill burner
S
•
Unscrew screw “D” and remove burner from centering
connector (Fig. F).
•
Loosen screw “B” and slide the air regulation hose,
making sure that it does not fall inside the burner hose
(Fig. F). For some typees of gas, the hose must be
turned upside down.
M
T
•
•
Unscrew the nozzle and replace it with that suitable
for the new gas as supplied with the cooker in
accordance with table 2.
To regulate the amount of air to the burner, use the
values indicated in table 1 “Air Regulation for Burners.”
Once the adjustment is made, fix hose “C” with the
screw “B” (Fig. F).
Fig. G
b) Oven
•
•
Remove the bottom rack from the oven.
Turn the oven burner on and leave it on maximum for
about 10 minutes with the oven door closed.
5
•
Turn the knob to minimum and make sure (with the
door closed) that the flame became smaller, but stable
Check that the flame does not turn off when you turn the
tap quickly from high to low.
(about 3 o 4 mm). If the flame is not stable on the Attention: on completion of the above operation, please
minimum setting, remove the knob, unscrew the screw
from the control panel and remove it. Turn the screw
“M” to adjust the thermostat minimum, turning it
counter-clockwise if the flame is too low and clockwise
if the flame is too high (Fig. G).
replace the current technical data label with a new one
containing details of the gas which the appliance has now
been converted to. The new technical data label is
contained in the nozzles Kit supplied with the cooker.
Note: should the pressure of the gas used be different (or
vary) from the recommended pressure, it is necessary to
fit a suitable pressure regulator onto the inlet pipe in
compliance with current National Regulations relative to
“regulators for channelled gas”.
c) The grill burners has no regulation of the minimum.
N.B.: in the case of liquid gas, the regulation screw must
be screwed in to the bottom.
Burner and nozzles characteristics
Table 2
Liquid Gas
Nozzle
1/100
(mm)
Natural Gas
Burner
Diameter
(mm)
Thermal power
kW
By-pass
1/100
(mm)
Nozzle
Flow*
g/h
Flow*
l/h
1/100
(mm)
(p.c.s.*)
Nomin.
3.30
2.70
1.70
1.70
3.35
2.20
Reduc.
***
**
Front-Right
Rear-Left
Front-Left
Rear-Right
Oven
90
78
50
50
-
0.70
0.70
0.40
0.40
1.20
-
42
42
29
29
53
-
90
83
65
65
90
78
240
196
124
124
244
160
236
193
121
121
239
157
135
122
97
314
257
162
162
319
209
97
135
117
Grill
-
Nominal (mbar)
Minimum (mbar)
Maximum (mbar)
37**
25**
45**
28-30***
20***
20
17
25
Supply
pressures
35***
*
At 15°C and 1013 mbar-dry gas
**
***
Propane
Butane
Natural
P.C.S. = 50,37 MJ/Kg
P.C.S. = 49,47 MJ/Kg
P.C.S. = 37,78 MJ/m3
Technical characteristics
Mains frequency and voltage of the electric section and characteristics of the gas section
Model
Gas section
Electric section
Voltage
Rated power
Power
(W)
Class
kW (1)
KG 6407 BG/G
KG 6407 WG/G
KG 6407 XG/G
11,88 (864 g/h - G30)
(848 g/h - G31)
II2H3+
220-240V~ 50-60Hz
19
(1) The values in g/h refer to the capacities with liquid gas (Butane, Propane).
6
Dimensions of the oven:
- width
- depth
- height
cm 43,5
cm 45,5
cm 32
This appliance conforms with the following European
Economic Communitary directives:
Volume of the oven:
63 Liters
-
-
73/23/EEC of 19/02/73 (Low Voltage) and subsequent;
89/336/EEC of 03/05/89 (Electromagnetic
Compatibility) and subsequent;
90/396/EEC of 29/06/90 (Gas) and subsequent.
93/68/EEC of 22/07/93 and subsequent.
Dimensions of food-warmer drawer:
- width
- depth
- height
cm 51
cm 48
cm 8
-
-
Cooker description
A Hob surface
B Gas burners
C Control panel
D Top grate
A
E Drip tray or cooking plate
F Oven shelf
G Inner glass
D
C
H Oven door
I
Drawer
B
E
J Instant electronic lighting device (only on certain
models)
F
G
J
H
I
CONTROL PANEL
3
4
55
5
OVEN
1/2
GRILL
OVEN
1/4
GRILL
50
10
0
1
1/2
45
40
15
1
20
3
4
ON
OFF
h
6
h
8
35
25
5
9
7
30
1
3 - 4
5
6
1
2
5
7
6
1 Timer
2 Elec. Ignition Switch (only on certain models)
3 Rotisserie Switch
4 Oven Light Switch
5 Oven and grill knob
6 BURNER CONTROLS
7 CUT-OFF CONTROL (only on certain models)
7
The different functions of the cooker and how they may be used
The various functions included in the cooker are selected
OVEN TEMPERATURE GUIDE
by operating the control devices located on the cooker
control panel.
Cas.
Mark
Descript.
Temperature
°F
Cut-off gas control (only on certain models)
°C
The hotplate lid is fitted with a safety device which cuts off
the gas supply to all burners when the lid is closed. To
restore the gas supply proceed as follows:
1/4
1/2
COOL
VERY SLOW
SLOW
121
250
•
•
•
Lift up the lid to the vertical position.
1/2
1
121
235
250
275
Make sure that all burner knobs are in the OFF position.
Rotate the cut-off knob anticlockwise to the ON position:
the cut-off valve will open and the knob will remain in
the ON position.
1
2
135
149
275
300
Warning: the gas supply will shut off automatically when
the lid is closed and the cut-off knob will return to the OFF
position automatically. Don’t turn the cut-off knob to the
OFF position manually, you may damage the safety device.
2
3
149
177
300
350
VERY MODERATE
4
5
MODERATE
190
204
375
400
MODERATE HOT
The oven and grill knob (5)
Check that Cut-OFF Gas Control (only on certain models)
is in ON position. Use the knob to select the different oven
functions and to set the cooking temperature you require
from those indicated on the knob. To light the oven burner,
hold a lighted match or lighter near hole “A”, at the same
time press down and turn the oven knob counter clockwise
up to the Max position “h”.
6
7
218
233
425
450
HOT
VERY HOT
MAX
8
9
246
260
475
500
h
-
-
This temperature is reached automatically and kept
constant by the knob-controlled thermostat. Before placing
food inside the oven this should be heated at maximum
temperature for approximately 15 minutes, and then the
knob should be rotated back to desired temperature.
Caution: Check that the burner has lit, through the holes
at the sides of the oven. When using the oven keep the lid
of the cooker completely open so that the fumes can
circulate through the vent and cut-off valve remains in ON
position.
A
Important Notice: Cooking utensils, dishes, etc., should
not be placed on the bottom floor of the oven.After placing
a lit match or lighter near the grill burner, press the knob
in all the way and turn it to the “Grill” setting (Fig. H), This
will turn on the grill with infrared rays which is ideal for
browning, as well as for cooking roasts, chops, sausage,
and roast-beef. When using the grill, place a dripping-pan
under the grill to catch the grease. Always make sure that
the flame is lit on both sides of the burner.
Since the cooker is equipped with a safety device on
oven burner, the knob must be kept pressed in for about
10 seconds to activate the flame failure device.
Turn the grill on a few minutes before placing food in the
oven. When using the grill the oven door should be left in
the intermediate STOP position.
Since the cooker is equipped with a safety device on oven
burner, the knob must be kept pressed in for about 10
seconds to activate the flame failure device.
The cooking temperature is selected by matching the
desired temperature with the permanent reference on the
panel; the complete range of temperatures is shown below:
Important: Before lighting the grill, the guard plate, as
supplied with the cooker, should be placed in position
(Fig. I).
8
Hob
Check that CUT-OFF Gas Control (only on certain models)
is in the ON position.
Warning: You are reminded that although this appliance
has a gas shut off device for when the lid is lowered,
residual heat of the burners could demage the lid.
Therefore do not lower the lid until the cooking surface
has cooled down.
The control knobs for the cook-top gas burners (6)
The position of the gas burner controlled by each one of
the knobs is shown by a solid ring. To light one of the
burners, hold a lighted match or lighter near the burner.
Push and turn the corresponding knob counter clockwise
till to max position
. Each burner can be operated at
its maximum, minimum or intermediate power. Show on
the knob are the different symbols for off • and it is in this
position when the symbol corresponds with the reference
Fig. H
Fig. I
The guard plate gets hot when the grill is in use. Remove
it with care, using an oven glove or similar, and put it away
carefully in a safe place. The guard plate must be removed
before attempting to fully close the oven door.
Caution: To operate the Grill Pan use the proper handle
as shown in figure. When you are using the grill or the
oven, some parts of the door can become very hot. Keep
children away from these.
mark for maximum
and minimum
. To obtain these
settings, turn the knob counter clockwise with respect to
the off position. To turn off the burner, turn the knob
clockwise until it stops (corresponding again with the
symbol •).
Gas cook-top electronic ignition (2) (only a few
models)
This device operates when a sliht pressure is applied on
GAS OVEN
the botton “2” marked with
. To light a specific burner
just press the button labeled “2” while pushing the
corresponding knob all the way in and turning it counter-
clockwise until it lights. For immediate lighting, first press
the button and then turn the knob.
OVEN
1/4
GRILL
Important: should the burner flames accidentally go
out, turn off the control knob and wait at least 1 minute
before trying to re-light.
1/2
1
3
Oven light button (4)
h
This is marked by the symbol
inside the oven so that you can control the cooking without
opening the door.
and switchs on the light
5
9
7
Use of rotisserie
Switch on grill as previously explained. Place food on spit
and secure with the special forks. Spread the weight
equally so as to avoid unnecessary strain on the motor.
Place the end of the spit in the motor hole and hang it on
the sliding support located on the oven guides. Unscrew
the plastic handle and switch on motor. Always keep the
door half open.
The timer knob (1)
To use the timer the ringer must be wound up by turning
the knob one full turn clockwise; then turn it back to the
desired time so that the number of minutes on the knob
matches the reference mark on the panel.
3rd glass-door
You can buy a special kit to reduce door temperature when
the oven is on and save energy. If there are little children
in the house, this kit is a must. The kit code number is
039888 or 039104 (for traditional models with plate-metal
door) and it may be purchased for installation from an
authorised dealer or a TechnicalAssistance Service centre
indicated in the list included with the appliance documents.
Practical advice for using the burners
In order to obtain the best performance keep in mind the
following:
•
Use the appropriate cookware for each burner (see
table) so that the flames do not emerge from beneath
the bottom of the container.
•
Only flat bottom containers should be used.
9
•
•
At the boiling point, turn the knob to minimum.
Always use cookware with a lid.
N. B.: The cooker is equipped with a protective grate
located on the front part of the cooking surface to prevent
cookware from falling accidentally. When the front burners
are in use, this grate must be raised.
Burner
Cookware Diameter (cm)
Rapid (Front right)
24 - 26
22 - 24
16 - 20
16 - 20
Inner glass oven door
The cooker is provided with an inner glass that can be
removed unscrewing the two screws. This glass must be
replaced after cleaning and always be in position when
cooking.
Rapid (Rear left)
Semi-Rapid (Rear right)
Semi-Rapid (Front left)
N. B.: On the models supplied with a reducer shelf,
remember that this should be used only for the semi-rapid
burner when you use casserole dishes with a diameter
under 12 cm.
Pratical advice on using the oven
Cooking fish and meat
Baking cakes
Meat must weigh at least one Kg. to stop it becoming too
dry. When cooking white meat, fowl and fish use low
temperatures. (150°C-175°C). When red meat must be
superficially well-cooked but succulent inside, it is
advisable to start with a high temperature (200-220°C)
for a short time, and then to reduce it at a later point.
Generally speaking, the more meat there is, the lower the
temperature and the longer the cooking time should
be.Place the meat in the centre of the grid and put a spill-
tray underneath to catch grease drips. Insert the grid so
that it is in the middle of the oven. If more heat from below
is required, use the 1° bottom shelf. For tastier roasts,
wrap the meat with bacon rashers or dot the meat with
lard and place it in the upper part of the oven. When some
types of food are cooked in the ventilated oven (duck,
rabbit, large fowl) they become too dry; in these cases,
better results are obtained using the combined oven.
The oven should always be warm before putting in cakes.
Cake-baking temperatures are normally around 160°C.
Do not open the oven door during the baking process as
this could cause the cake to sink. Beaten cake mixtures
should not be too soft as this could considerably lengthen
cooking times. In general:
Pastry is too dry
Increase the temperature by 10°C and reduce the
cooking time.
Pastry dropped
Use less liquid or lower the the temperature by 10°C.
Pastry is too dark on top
Place it on a lower rack, lower the temperature, and
increase the cooking time.
Caution
H. M. Government Ministry of Agriculture Fisheries and
Food announcement necessitates the following warning.
The insertion of foodstuffs covered in close wrap plastic
(cling film) into utensils for cooking or within the oven for
baking/roasting is not recommended as it is possible that
certain elements of the plastic film can be absorbed by
foodstuffs when subjected to heat.
Cooked well on the inside but sticky on the outside
Use less liquid, lower the temperature, and increase the
cooking time.
The pastry sticks to the pan
Grease the pan well and sprinkle it with a dusting of
flour.
I used more than one level and they are not all at the
same cooking point
Use a lower temperature setting. It is not necessary to
remove the food from all the racks at the same time.
10
Routine maintenance and oven cleaning
Before each operation, disconnect the cooker from the
Replacing the oven light bulb
electricity. To assure the long life of the cooker, it must be
thoroughly cleaned frequently, keeping in mind that:
•
Either pull out the plug (if it is accessible) or disconnect
the oven from the mains by turning off the multipole
switch used for connecting the oven to the electricity
source;
Remove the glass cover of the lamp holder;
Unscrew the bulb and replace it with a high tempera-
ture resistant bulb (300°C) with the following
characteristics:
- Voltage 230V
- Wattage 25W
- Type E14
Replace the glass cover and reconnect the power
supply to the oven.
•
the enamelled parts and the self-cleaning panels are
washed with warm water without using any abrasive
powders or corrosive substances which could ruin
them;
•
•
•
•
•
the inside of the oven should be cleaned fairly often
while it is still warm using warm water and detergent,
followed by careful rinsing and drying;
the electric plates are cleaned with a damp cloth and
they should be lubricated with a little oil while they still
warm;
the stainless steel parts should be rinsed with water
and dried with a soft, clean cloth or chamois. In case
of difficult spots, use normal, non abrasive detergents
available on the market or else a little warm vinegar;
in models with glass covers, the covers are cleaned
with hot water, and use of rough cloths or abrasives is
to be avoided.
•
•
Important: periodically check the wear of the gas hose
and substitute it if there are any defects; we recommended
changing it every year.
Greasing the taps
The taps may jam in time or they may become difficult to
turn. If so, they must be cleaned internally and the grease
replaced.
N.B: This operation must be carried by a technician
authorised by the manufacturer.
11
viale Aristide Merloni, 47 - 60044 Fabriano
tel. 0732/6611 - telex 560196 - fax 0732/662954
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